I too have just done this job on a 2006 1.6 Ghia. I'd like to add the following comments to the above procedure from Focus05.
- I didn't disconnect the battery but was careful not to drop anything into or touch the fuse board with anything metallic.
- There were 4 screws securing the filter cover to the heating and ventillation unit. Three were 7mm hex head screws as expected. The fourth was a T25 head screw which also secured the bracket on the glove box air-con pipe.
- I managed with difficulty to remove the cover and filter but found it impossible to get the new filter into place . It was obstructed by the fixing bracket of the glove box air-con pipe. I removed the interior of the glove box, 5 x T25 screws behind the lid, and this allowed the air-con pipe to be moved further out of the way and allowed the filter to be fitted relatively easily.
- Removing the glove box also gave better access to the fixing screws for the cover and I was able to re-assemble everything quite easily.
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