Busted springs - hillman
With the high profile accident yesterday to a Formula 1 driver will the industry now do something about the spring problem ?
And, can I have the spring fragment for my rapidly growing collection ?
Busted springs - b308
What spring problem?

(There may be a "road" problem - too many potholes/speend bumps... or a "driver" problem - not looking where they are going and driving too fast over them... but I wasn't aware of a "spring" problem... unless you mean a burst water main?! ;-) )
Busted springs - ifithelps
...What spring problem?...

The problem is springs can break without warning in what could properly be described as normal use.

In Massa's case, the bit seems to have flown off the other car as it was going down a straight.
Busted springs - Andrew-T
.. or thrown up by those wide wheels?
Busted springs - b308
What I am asking, though, IIH, is is it a problem with the springs or the road or peoples' driving...

Can't say I've heard of an ongoing problem with springs on race cars, considering the punishment they get I'm surprised they (and other components) don't break more often... as for road cars, I think its a mixture of design (building them down to a price) and misuse by the car owner (driving too fast over bumps, lack of attention to the road ahead).
Busted springs - ifithelps
....is is it a problem with the springs or the road or peoples' driving...

Failure at an unexpected time.

Springs can go pop when the car is standing still, which is not dangerous, but does illustrate the problem.
Busted springs - Ravenger
I had both springs fail spontaneously over night in my previous car (Citroen Xsara Estate).
Busted springs - b308
Is there an ongoing problem like the OP indicates there is, though?
Busted springs - the swiss tony
Is there an ongoing problem like the OP indicates there is though?


YES....
Busted springs - b308
YES....


Where? It now seems that the spring in the F1 incident was not actually broken....
Busted springs - the swiss tony
Where?


Have you been asleep?

springs are breaking everywhere!
we sell loads! I would say, on an average day we sell 6 pairs a day!
Busted springs - Andrew-T
Failure at an unexpected time.


I'd have thought that almost every part on a F1 car would be brand-new, so spring failure should be most unlikely. The spring failures discussed on here are usually after several years? (Maybe it wasn't fitted properly?)
Busted springs - Lud
Can we nail once and for all this idea that springs break because people drive too fast over speed bumps? It's cobblers.

Car road springs are supposed to be able to cope with the bumps cars will encounter, and generally speaking they are.

There seems to have been a deterioration in the quality of springs in some makes of car, judging by many posts here. They break because they aren't good enough for the job.

If people feel they have to mimse because their springs might break, they damn well ought to get another sort of car instead of holding everyone up and getting in an anxiety state.
Busted springs - Cliff Pope
Springs hardly ever broke years ago, and I've had many old cars whose springs have outlived the rest of the car. All that has happened is that designers have sacrificed traditional robustness in the interests of the fashion for absurd low-profile tyres, and cheapest possible costs. The public has been been a willing victim of this confidence trick, and has come to believe that fragile springs are inevitable.

Perhaps cars should carry spare springs slung on the sides, like LandRovers going on safaris across boulder-strewn mountain tracks.
Busted springs - Rattle
I will hold people up thank you. I am not risking my driving licence because somebody wants to the pub and is in a rush.
Busted springs - Lud
Tsk! The young people of today, Me Me Me!

I ask you, what is a whippersnapper's driving licence measured against the raging thirst of a senior citizen? Really I despair of British society.
Busted springs - Robin Reliant
I didn't see much of the GP this weekend, but I thought the spring came off because of a bolt failure?
Busted springs - rtj70
RR, I too thought I'd heard the spring and other suspension bits came free due to a bolt failing.
Busted springs - Dynamic Dave
The "springs" fitted to an F1 car are actually torsion bars.
Busted springs - Robin Reliant
The "springs" fitted to an F1 car are actually torsion bars.

Goes without saying, innit.
Busted springs - Manatee
This was a centrally, transversely mounted coil spring.

Though if you were being pedantic, you could call that a coiled torsion bar.
Busted springs - ifithelps
The example Eddie Jordan was waving around on the telly looked like a spring to me.

Boing! said Zebedee. :)
Busted springs - Manatee
Found a picture of a "heave spring" - labelled 1 -

i44.tinypic.com/256vdhy.jpg
Busted springs - captain chaos
Bring back leaf springs all round. Lagged and soaked in oil. They'll last forever :-)

Edited by captain chaos on 26/07/2009 at 23:54

Busted springs - OldSock
Bring back leaf springs all round. Lagged and soaked in oil. They'll last forever :-)


Strangely enough, my twenty year-old Citroën CX has never suffered from spring breakage :-)
Busted springs - datostar
Bring back leaf springs all round. Lagged and soaked in oil. They'll last forever :-)


They tended to droop a bit though. I had my Consul 375 back springs reset by a blacksmith. Lifted it up again.
Busted springs - Sofa Spud
Quote:....""Bring back leaf springs all round. Lagged and soaked in oil. They'll last forever :-)""
Until the main leaf snaps near the mounting and then you're in real trouble!

Edited by Sofa Spud on 27/07/2009 at 14:01

Busted springs - Number_Cruncher
Having worked on AECs and Leyland trucks, many years ago now!, I can say without any hesitation that those leaf springs certainly did not last forever!

In fact failure was so routine, we began to stock individual leaves to enable us to rebuild springs on the spot to keep trucks going!

Lack of leaf spring failure was just another reason why the reliability of Mercedes trucks in the 1970s was such a revelation to us.

In fairness, Leyland did begin to get it right when they launched the T45 cabbed Scammell Constructor. It was years later when I found that the eminent engineer who had been lecturing to our year group at university about the basics of vehicle design was responsible for this much improved suspension.
Busted springs - gordonbennet
In fairness Leyland did begin to get it right when they launched the T45 cabbed
Scammell Constructor.


The springs were strong and did last well, unfortunately the damping was abysmal and the driver (been there meself) spent much of the time airborne, hanging onto the steering wheel to stop being thrown out...i joke not.

Our Constructors (the Roadtrain tractor unit were just as bad) all had dents along the steel moulding above the drivers head, caused by the driver's head.

Present day Scania's ( the 111 of late 70's was the only one not too bad) are still plagued with this problem, it's exhausting over the course of a week.
Busted springs - Number_Cruncher
>>caused by the driver's head.

Our Constructor eight wheelers had a good quality Isringhausen suspension seat that, once set up properly, dealt with the worst. The six wheeler we had, with the smaller cab, was much more bouncy - just like Bisons were when compared to Octopi.

We didn't have any Roadtrains (luckily!), by this time, the Marathons, Mandators, and the Crusader had all been replaced by various Mercedes tractor units with slightly different versions of the 14.6 litre V8.

The Buffalo with the L12 engine and 6 speed gearbox did last well into the mid 1980's, as did a Bison and a couple of Octopi - that engine and driveline was really strong - it was effectively an AEC engine, but, with the nasty, unreliable DPA pump replaced with a much stronger Bosch unit.
Busted springs - Manatee
Somebody has to ask - what's the difference between a Buffalo and a Bison?
Busted springs - Number_Cruncher
These are bisons

www.wagonpics.com/mf4list.htm
Busted springs - Number_Cruncher
and this tractor unit

commons.wikimedia.org/wiki/File:1977_Leyland_Buffa...g

is a Bufalo.

These trucks were made with a really horrid fixed head engne - the head and block were integral, with no head gasket, and an overhead cam. They were short lived power units.

The range was updated with better engines, the L12 which I mentioned, and you could also buy them with a TL11 engine and a Fuller gearbox - a combination which gave them a bit more go when compared with the L12 and six speed gearbox.

Busted springs - BB
Somebody has to ask - what's the difference between a Buffalo and a Bison?


Someone has to answer - you can't wash your hands in a Buffalo!
Busted springs - Manatee
>>Someone has to answer - you can't wash your hands in a Buffalo!

Boom Boom!

Sorry NC. I'm sure you've heard that one many times and decided to rise above it.

The joke's on me really. Despite annoying my wife and children forever with this gag, with which I was teased by my uncle Sidney about 40 years ago, I didn't know about the headless wonder - sounds like one of those things that work very well in theory!

Edited by Manatee on 28/07/2009 at 07:59

Busted springs - hillman
Years ago, 1970s, the Peugeot 404 estate was the car most used a taxi in Zambia. They had a modified rear springing setup, half elliptical leaf spring to cope with the duty, whereas the standard car in Europe had compression spings. The taxi drivers would not start a journey unless the car was FULL, and then travelled with gas pedal on the floor. When I say FULL I mean not less than ten passengers. I don't remember hearing of any spring problem. But then again, I was not suicidal enough to ride in a taxi.
I had a Ford Prefect as second car, the sit up and beg type with a side valve engine and crank handle. I could put it into top gear within 50 yards and run it about town, slipping the clutch a little on corners. I was a gem of a car, except for the front transverse leaf spring. That snapped on average every three months. I used to get it welded and every time it was a little shorter and harder to get back in.
Busted springs - old crocks
Transverse spring........just like a Brawn!
Busted springs - Dynamic Dave
This was a centrally transversely mounted coil spring.
Though if you were being pedantic you could call that a coiled torsion bar.


I stand corrected. I hadn't seen today's reports and was going on what was mentioned at the time yesterday. Having seen the footage from today, you can see that it was a coil spring that was heading towards Massa's crash helmet.
Busted springs - anthonyf
I have a Mercedes C class estate and have had 3 broken springs since Dec 2008. I live in East Anglia and complained to the MB dealer. They have brought this to the attention of MB UK and apparently they supply twice as many replacement springs in South Lincs, Cambs and Norfolk as to dealers in the rest of the country.
They blame the county councils for not maintaining the roads and admittedly some of the roads in East Anglia are appalling but then I had a Citroen ZX for 12 years and its springs never broke on these roads. Could it be something to do with heavy cars suffering more? But surely this sort of thing is tested severely at the pre-production stage? Or do they think computer simulation is good enough for that too?

Edited by anthonyf on 01/08/2009 at 22:28

Busted springs - datostar
I'll bet when MB export cars to places like Kazakhstan and Chechyna they will have uprated suspensions to cope with the known road conditions there. It can surely only be a matter of time before manufacturers realise that roads here are on a par and start supplying vehicles with appropriate specification.
Busted springs - L'escargot
I got the impression that the spring which hit Felipe Massa had come adrift from Barrichello's car because of the failure of something which retained it, rather than a failure of the spring itself. I thought the spring itself was intact.

Edited by L'escargot on 27/07/2009 at 08:07

Busted springs - Mick Snutz
With the high profile accident yesterday to a Formula 1 driver will the industry now
do something about the spring problem ?



You mean to tell me there was some actual real excitement at a Grand Prix?

Blimey, I'd better watch it on I-Player
Busted springs - brum
Broken springs = poor or wrong steel, usually that cheap chinese stuff.
Busted springs - Rattle
My rear springs are Swedish :) I have no idea what my fronts are as a garage did them.
Busted springs - L'escargot
........ poor or wrong steel usually that cheap chinese stuff.


I had dealings with a Chinese company seeking approval (which they got) to make my employer's automotive products under licence and their quality was superb in all respects ~ better, in fact, than my employer's UK produced items.
Busted springs - L'escargot
springs are breaking everywhere!
we sell loads! I would say, on an average day we sell 6 pairs a day!


It's possible that the increase in the number of springs which break is related to the fact that there is a steady increase in the number of cars on the road. The proportion of springs which break may be similar to what it's always been.
Busted springs - the swiss tony
It's possible that the increase in the number of springs which break is related to
the fact that there is a steady increase in the number of cars on the
road. The proportion of springs which break may be similar to what it's always been.

Possible.... but not so.
Ive been in the trade 30 years, and to change a spring due to breakage used to be almost unknown, today? almost our number one seller!
Busted springs - captain chaos
Ive been in the trade 30 years and to change a spring due to breakage
used to be almost unknown today? almost our number one seller!

Bound to be. There's our third world road surfaces to thank for that
Busted springs - brum
I had dealings with a Chinese company seeking approval (which they got) to make my
employer's automotive products under licence and their quality was superb in all respects ~ better
in fact than my employer's UK produced items.

Yeah....and we have a local "world class tap maker" that now has all their taps made in China - buy in for £10, sell at £150+ ....and the quality? Rubbish (from bitter experience and from insiders who worked there)

I bought several workshop vices, clamps etc for my business that were Chinese and almost half the price of the traditional British product. They all broke within days of use - the steel just broke and split - they were garbage.

A lot of western firms are blinded by the PRICE of chinese goods and now operate on a "we'll just replace if the customer complain" basis.

Spring steel is a specialist product that requires tight quality control and a lot of secret (proprietry) knowledge.
Busted springs - nortones2
I remember a lot of spring makers around West Bromwich, and the Black Country. Amazing variety. Especially the springs for bridge foundations - enormous. any still around?
Busted springs - bell boy
i had a cheque returned from a spring maker because it bounced
Busted springs - L'escargot
A lot of western firms are blinded by the PRICE of chinese goods and now
operate on a "we'll just replace if the customer complain" basis.


There may well be some cowboy Chinese companies, just as there are UK cowboy companies but it's unjustified to tar all Chinese companies with the same brush. As I said, our Chinese licenced company produced better quality products than we did. Their products were made to our drawings and specifications ~ but they were better at it than we were. A car manufacturer will require outsourced products ~ in this instance, springs ~ to meet their standards regardless of the country of origin.

Edited by L'escargot on 28/07/2009 at 17:18

Busted springs - datostar
our Chinese licenced company produced better quality products than we did.


Leitz microscopes and optical equipment are now made in China to extremely tight specs. and such instruments are probably the epitome of precision manufacture. HOWEVER, there are a lot of Chinese microscopes on the market, very considerably cheaper, with inferior materials, sloppy gears and poor optics, not to mention horrible solidifying grease which has to be replaced at an early stage. They look remarkably like Leitz 'scopes though! A suspicious person might think they were poor copies and wonder if the same happens with other outsourced items.
Busted springs - Lud
Am I imagining this, or have I read somewhere that these springs that are breaking are from European sources (perhaps but not necessarily East European)?
Busted springs - L'escargot
The general public's perception of the increase in the number of springs which break will be biassed by the increased publicity that this subject gets by virtue of the increased number of internet motoring forums!
Busted springs - hillman
During a visit to our trusted local garage the proprietor commented on the busted spring problem. He related the history to us and said that almost every car of one West of Europe maker (no names - no shame) had busted springs when they came in for servicing. The spring fragment frequently shredded the inside wall of the tyre as it broke away. It was so bad that the company had a recall to fit shields to deflect the fragment away fom the tyre.
Busted springs - Manatee
There is to my knowledge just such a recall on the Berlingo and Peugeot Partner. Interesting that they are fitting cups to prevent tyre damage, rather than doing something to prevent the spring breaking.
Busted springs - 1400ted

I wonder if there's been a similar recall on the C3 after my bust one a week or so ago.
I've just bought a nice Berlingo Van as well so I will have to check that out.
Got recovered home on Monday with Suzuki and Caravan due to head gasket. Found a big sheet of waterproofed cardboard hidden behind the grille and blocking half the rad...previous owner !
I digress, Steve, the recovery driver from John McAdams Recovery told me that they were getting loads and loads of call-outs to small European cars with spring breakage...particularly Corsas and C3s.

Ted
Busted springs - brum
Digressing slightly, I was told by a dealer that Corsa rear light clusters are made in China......the replacement cluster I had was a different thickness to the original and therefore made my car look a bit like Johhny Cash's cadillac.....theres quality control for you......
Busted springs - tyro
I've just read through this thread.

It seems to me that (based on the evidence presented above, particularly from The Swiss Tony) that the frequency of broken springs is not just due to speed humps and poor road surfaces.

It's an issue that I am interested in - since I have had several broken coil springs in the last 4 years, and I cannot recall having any before that.

SO, 2 questions:

1) Do some car manufacturers use more durable springs than others?

2) Is there any way of buying a higher quality spring to replace one that gets broken?