HGV - manual or auto - movilogo
I have never been in the cab of a lorry [well once I was when my previous car had to be towed, but it had 5-speed gears like cars].

I heard that most big lorries have 5 - 16 gears! I like to know how do the drivers operate those gears. I don't even know whether big articulated lorries are manual or automatic.

I've seen some buses are automatic. Do buses and lorries have same engine & transmission?


HGV - manual or auto - a900ss
Those with 16 gears are generally 8 gears with a splitter, each gear has another half gear as it were. You refer to the gears as in 1-8 and hi-lo, ie it starts 1 lo, 1 hi, 2 lo, 2 hi, etc up to 8 hi.

You don't actually use all the gears all the time, you block change up and down the gearbox An articulated lorry just towing an empty trailer may pull away in 3 hi, then go to 5 lo, 6 hi, 7 lo, 7 hi, 8 lo, 8 hi, etc. If just the unti on it's own, you could pull away in 4 lo, etc.

It's when the lorry is laden that you need more gears and I never used 1 lo ever in my few years driving.

Most big trucks have 8 gears with a splitter, or 8 gears arranged in a 4 over 4 or a 4 by 4 arrangement. Standard H pattern like a 4 speed car gearbox. You shift from the lower 4 to the higher 4 by either flicking a switch or pulling the gearstick to the right.

Some lorries have semi-autos, Merc's in particular.

I've never driven a full auto but i guess they must be out there. Having said that, I think that with the variables possible, it does need human intervention to guide which gear to be in (at least pulling away).

Smaller trucks (below 18tonnes) generally have a standard 6 speed gearbox arranged like a standard 6 speed car gearbox.

Buses generally can get away with fewer gears (even auto) as the load they carry is not as great as lorries and therefore the variables about which gear to be in is less.

Edited by a900ss (S-Max) on 09/01/2008 at 14:09

HGV - manual or auto - pyruse
Buses (and coaches) generally have semi-automatic planetary gearboxes; no clutch, just a shift lever. The gear change is done using band brakes on different bits of the planetary chain,
By arranging a chain of 3 planetary sets, you get get enough ratios. Planetary boxes can transmit very high torque, but this perhaps is not enough for big trucks.
Mind you, a lot of tanks (which weigh anything up to 70 tons) have planetary gearboxes, so not sure why they are not used in trucks,
HGV - manual or auto - SteVee
My kids car club used to put the kids in the trucks so they could get a feel of driving a big artic (the trailer was usually empty, and this was typically on an airfield).
It was the gear-shift that really used to overload them - they would take their eyes off the road for several seconds trying to figure out what gear to use. This was especially so with the splitter type transmissions - the pre-select types rarely confused them for long.

They would also find sharp corners difficult - a big artic does not handle like a subaru impreza :-). The brakes were good fun too

The kids would climb out of the cab with a much healthier respect for trucks and their drivers.
It didn't do their mums and dads any harm either.
An excellent PR exercise for any truck company.
I did hear they had a fire engine one year - I would've loved a go in that !
HGV - manual or auto - a900ss
I don't think that a lot of car drivers really understand the implications of a fully loaded 44t lorry having a collision with them. These trucks take a long time to stop as well as accelerate and I for one will NEVER pull in front of them at the last minute whilst trying to get off the motorwar just in case....

They are not that difficult to drive, it's just the laws of physics involved with all that mass.
HGV - manual or auto - Number_Cruncher
>>These trucks take a long time to stop

What's the stopping distance for a truck from 30mph?

How does this compare with the figure in the back of the highway code?

Number_Cruncher
HGV - manual or auto - a900ss
NC,

I certainly won't argue with you as I KNOW that you know your stuff. :)

I don't know what the stopping distance of a 44t truck from 30 MPH is but I know that it feels like it is a lot longer than my car.

The point I'm trying to make is that many car drivers assume that if they can stop in a certain distance, so can other motorists.

As you are well aware, modern cars can easily stop in shorter distances than the highway code suggests.

A 44t lorry up your chuff isn't a pleasant thought.

Edited by a900ss (S-Max) on 09/01/2008 at 15:11

HGV - manual or auto - SteVee
I don't think that a lot of car drivers really understand the implications <<

No, they certainly don't - else they wouldn't try to 'teach the truck driver a lesson' in their Fiat Punto !

I think a significant number of car drivers (and bikers) would be willing to pay good money to drive a big truck or bus, just to see what the problems are.
HGV - manual or auto - a900ss
Here is a nice piece about stopping distances of HGV's. Scroll to the bottom of the page for actual distances measured:


www.rospa.com/roadsafety/advice/driving/truck_brak...m

Note a tractor unit and trailer stopped in 17.7m when empty but fully laden the same unit and trailer took 27m to stop.

Edited by a900ss (S-Max) on 09/01/2008 at 15:26

HGV - manual or auto - Number_Cruncher
Yes, the 27m really was worst case.

The Highway code says 14m. Which, in fairness, most of the vehicles on the list were coming close to, or, as you have said in the case of cars, beating.

I suspect that there was something amiss with the Iveco. The text of the article makes some good points - particulalry about the maintenance of truck braking systems. Having maintained a few Iveco tractor units, I can well beleive that thebraking system wasn't plumbed correctly (some of the errors I've seen from the factory are truly appalling!)

Tractors and trailers are a problem, mainly because of the need to have lots of margin of safety on the rear axle of the tractor to prevent jack-knife. This in effect means that the tractor rear axle is usually underbraked.

The main reason I raise the point about stopping distances, was to go on to say that if a truck driver routinely only leaves the required stopping distance with no margin for error, or for the odd car nipping in, then any accident really is his fault. I know that you can't anticipate everything, but also, these aren't the sort of vehicles that should be routinely driven anywhere near their limits.

Number_Cruncher
HGV - manual or auto - a900ss
I couldn't agree with you more than these vehicles should not be driven near their limits. I also don't understand why lorries and cars have the same speed limits in built up areas for this very reason.

I know that the differences in braking distance become larger as speeds increase but that much mass at 30MPH is an awful lot of energy.

Going back to my original point, what I was trying to say is that car drivers sometimes take libeties with larger vehicles without understanding the issues that the driver of the larger vehicle is facing.
HGV - manual or auto - a900ss
NC,

In the ROSPA piece. the last 3 tests were not the same as the other test results, hence the asterisk by them. The last 3 were conducted by MIRA.
HGV - manual or auto - Group B
It seems most manufacturers now offer semi- and full auto gearboxes in trucks.

But how popular are autos among HGV drivers? Are they a great labour saving device, or do drivers prefer a manual?

I know nowt about them but having watched Convoy as a kid I always fancied a go at driving a big truck; I used to come back from the motorshow with as much info about trucks as I did cars!


Edited by Rich 9-3 on 09/01/2008 at 15:44

HGV - manual or auto - Sofa Spud
Until relatively recently a lot of heavy goods vehicles had non-synchromesh gearboxes, which meant double-declutching on every up-change and down-change. Continental manufacturers went over to synchromesh, and lately auto or semi-auto transmissions.

But ERFs. Fodens, Seddon-Atkinsons stayed loyal to crash gearboxes until a late stage - possibly until they ceased trading, I'm not sure.

When I was a lorry driver I well remember a Leyland Super Comet (Ergo cab) that had 10 speeds - a 5-speed crash gearbox and a 2-speed rear axle operated by a red plunger on the side of the gearstick.

On YouTube there was a video of an American truck driver in a 2-stick Mack, where he needed to juggle 2 gear levers as he changed up through all the gears.

Edited by Sofa Spud on 09/01/2008 at 15:44

HGV - manual or auto - a900ss
The issue with Twin Splitters on ERF's and the like was also that fewer and fewer drivers knew how to drive them!!!

I worked agency as I only worked a few days a week back then and I was forever in demand because I knew how to drive a twin splitter, many drivers (agnecy and employed) tried to steer away from them. (I didn't really like the Fibre Glass Cab though...)
HGV - manual or auto - movilogo
I've seen many artics reverse solely with the aid of mirrors.

This makes me laugh when people boast of parking sensors in their cars.

HGV - manual or auto - Number_Cruncher
>>ERFs. Fodens, Seddon-Atkinsons

On these, and some Leylands, as well as the crash gearboxes, there might also be a clutch brake. These tpically operated in the last inch or so of the pedal travel, and could be used to stop the input shaft of the gearbox to enable the selection of a gear while the vehicle was stationary without a crunch.

The problem was that drivers didn't really understand them, and would press the clutch too far down while the truck was rolling - at which point, while the truck was still in gear, the clutch brake was braking the whole truck! Needless to say, under this abuse, their life was short. This is why you used to hear many British trucks grating into gear when stopped.

Another oddity was the Fuller Roadranger gearbox. In it's overdrive form, the positions of third and fourth (and in high range 7th & 8th) were swapped back to front.

One gearbox that I found to be a jabsolute joy to drive was the Eaton Twin Splitter gearbox - once you had set off, with a little care, you could make all the changes without the clutch, and within a gear position, you had three ratios available merely by the flick of a switch on top of the lever.

I've never been a great fan of the continental synchromesh gearboxes - the ZFs fitted to 70s and 80s Mercs were very vague. Some of the Merc gearboxes had a very odd gear pattern, where the gear ratios went from right to left - i.e., top gear was way over on the left. This caused at least one catastrophic engine failure in my father's fleet when a driver who had been driving a Leyland Buffalo for years had a go in one of the Mercs.

Number_Cruncher
HGV - manual or auto - a900ss
Another oddity was the Fuller Roadranger gearbox. In it's overdrive form the positions of third
and fourth (and in high range 7th & 8th) were swapped back to front.



That caught me out the first time I drove one of those.... I wasn't expecting that. When I changed up and the revs dropped a LONG way down, I thought what a huge gap in the gearbox. Then I changed up again and the revs increased... Then I realised....
HGV - manual or auto - Harleyman
Mind you a lot of tanks (which weigh anything up to 70 tons) have planetary
gearboxes so not sure why they are not used in trucks


Three reasons I can think of; firstly cost, secondly weight, thirdly ease of maintenance. Some companies did experiment with "pre-selector" boxes, or epicyclic gearboxes to give them their correct name, but I don't think it was particulary successful.
HGV - manual or auto - R75
Getting into a modern cab you would find a number of different gearboxes depending on spec of truck and manufacturer.

1. 12 or 16 speed manual. either h pattern for 9/12 speed or H pattern for 8/16 speed, thses then have a small lever at the front of the stick and a button on the side. Both lever and button have high and low position, one is for range change on the gear box, turns h pattern from 3 speed to 6 and H pattern from 4 to 8. Then some higher powered trucks will use the other lever/button to give you split gear (so each gear has another 1/2), this will give you up to 16 gears, but some will only work in high range so giving a H pattern 12 or the h pattern 9.

Easy enough when you remember what you are doing.

2. Fully auto, these come in the older style as found on dustcarts etc and are normally 5 speed or the newer type which can be anything from 6 to 16 gears. Easy to use, put in A mode and press right pedal for go and left pedal to stop. They also have a M mode and some sort of either stalk or joystick to change up and down gears.

3. semi autos, 2 main types, older ones ar preselect via gear lever and press clutch, more modern is a "Powershift" (oxymoron) on a Merc. Little joystick push forward to go up a gear (at same time use clutch), pul back to go down a gear, lever on front fr split gears, 8 full gears with split so 16 in total. Button under index finger used to skip 2 gears at a time either way.

There are others and each manufacturer has their own set up so knowing them all takes some getting used to!!!!!
HGV - manual or auto - gordonbennet
I reckon you'd be surprised how truly awful some modern truck automatics are, they really are only larger versions of the fairly hated ''automated manual'' found on many modern cars.

They seem to be popular with many drivers now, but as you mentioned the wonderful Eaton twin splitter, i would say that most old timers would rather still have a good crash box of that or similar type, but coupled to an old fashioned engine with loads of torque.

I've got an 12 speed automated manual and can truly say its the gearbox from hell.

It thankfully does have a clutch pedal, but that is only to be used to actually start and stop movement, all other changes do not require the use of the clutch.

Most of these boxes can be operated fully auto or manually (clutchless), and i use manual all the time, because the time waiting for the box to decide which gear it wants (usually wrong) is frustrating in the extreme and is so slow pulling away from junctions as to be dangerous.

To be fair if it was a case of main roads all the time, they are ok, but when say approaching a roundabout or other junction and you need the box to get the right gear at the right time, to continue under power, forget it.
Bet that rings a bell for those with similar boxes in their cars.

Obviously some different makers have differing versions, and some have better systems than others.

Have to say i mourn the passing of the old crash gearboxes, it kept a lot of people out of lorries who really shouldn't be there, for the simple fact they wouldn't get going anyway.

Think we had a thread about that sort of thing recently.

Most complicated i ever drove was 'mickey mouse' Foden, with their own 12 speed box(4 gears and 3 unequal splits, some times 2 gearsticks, or split shifter on steering column, all without power steering) that really took some getting used to.
HGV - manual or auto - Harleyman
I drive 8-wheeler tippers delivering bulk animal feed to farms. Auto boxes would be pretty much useless to me, as a lot of my driving is off-road or on narrow country lanes. Those of you who do off-roading will know that a manual box wins hands-down in these circumstances.

Most dustcarts and the like seem to have them as standard these days though, obviously makes life a lot easier for the driver when he's doing stop-start work and I would guess cuts maintenance bills too, less clutches to change.

gordonbennet, I just had to laugh at your comments on gearboxes baffling poor drivers! Years ago when I was an HGV fitter/relief driver, we had the old Fuller 9-speeds on a mixed fleet of Seddon-Atkinsons and ERF's. An acquired taste but by no means a bad box; however it didn't stop a few rookies from wrecking them because the gates were opposite on the different makes!

BTW I cut my teeth (and ground a few) on a Scammell Pioneer, no power steering, 5-speed sliding mesh box and a gate the size of a drain cover. My instructor's words, "When you can go up and down this without missing a gear, me lad, we MIGHT just make a driver of you"!
HGV - manual or auto - gordonbennet
Harleyman, i worked for a long time for a similar fleet as you and i'm really sad that those fine vehicles are no more.

We also ran scammell crusaders, and apart from the hub reduction axle they were fine too.

How many onlookers were baffled when you lift the grill, undo the wheel, and swing the radiator to one side on its hinges.

Its probably not the right forum but it would make an interesting discussion to work out why we no longer build some of the best trucks in the world, some examples of which 40 or so years later are still running all over the warmer parts of the globe.

Was there ever a better combination than British rolling chassis, with big cummins engine, eaton/fuller gearbox and rockwell axle? And British brakes.

They may not have had the kudos (is that possible with a truck) of a European truck, but they were more economical, far more powerful (with the correct user specified running gear), and IMO more satisfying than the syncromeshed and usually woefully underpowered foriegn vehicles.

I'll get me tin hat on now.
HGV - manual or auto - Sandgrown
The OP asked whether buses and trucks used the same engines and gearboxes.
The engines are basically the same but are often fiited horizontally under the floors of buses and coaches, necessitating revised cooling, lubrication, etc systems.
Service buses are almost always fully automatic these days. Semi-auto boxes were popular in the 70s and 80s but full autos are less vulnerable to abuse.
Coaches are generally manual (synchromesh) but automatics are gaining market share, especially on coaches that are mainly used in urban areas or are driven my many different drivers, eg on express services.
One aspect of this arrangement is that a driver trained by your local bus company only needs an "automatic" pcv licence, making it more difficult for him to moonlight with, or move to, Bloggs Coaches where he would need a "manual" licence. In theory.
HGV - manual or auto - Sofa Spud
>>>I've seen many artics reverse solely with the aid of mirrors.

This makes me laugh when people boast of parking sensors in their cars.

Yes, but look at the number of bent under-run bumpers on the backs of trailers!!

HGV - manual or auto - Sofa Spud
.Quote>>>>Most complicated i ever drove was 'mickey mouse' Foden, with their own 12 speed box(4 gears and 3 unequal splits, some times 2 gearsticks, or split shifter on steering column, all without power steering) that really took some getting used to.

Did it have Foden's own supercharged 2-stroke diesel engine too?
HGV - manual or auto - gordonbennet
Did it have Foden's own supercharged 2-stroke diesel engine too?


Only ever used a 2 stroke in yard as it was too old and tatered to be roadworthy, i cut my teeth (and a few gear ones too) on the gardner engined versions.

Pity, would have enjoyed a 2 stroke, one of my old mates nearly got the sack for overtaking the boss in his MGB on the M1 whilst doing (the boss) 70mph, would have liked to hear that in full song at 75mph or so. Bosses, they are so temperamental.(he was in full song too)

If you remember, Bedford used the GM 2 stroke in their TM model (and in rare cases KM artic units) in the 70's and 80's.
Trouble is if you gave them some welly you could get them down to 3mpg.

Forgot to mention, did any of you drive the old MAN with column change, that was fun.

Blimey we've burnt some diesel on here recently, time to chill in the cafe, if there's any left.

Talking of gearboxes, how many of the old school suffer with arthritic left knees trying to hold down the unassisted clutch pedal on those old motors, with hands and fingers still cracked twenty years after roping and sheeting vanished.

Nostalgia, its all in the past.
HGV - manual or auto - Harleyman
>>>>>
Yes but look at the number of bent under-run bumpers on the backs of trailers!!
The point was that HGV drivers do at least USE their mirrors!


Could you do better Spud?
HGV - manual or auto - wobblyboot
A crash box for me - it's such a direct driving experience. I used to drive a 1964 MAN 13 tonner with a six speed crash box, rather than using the clutch brake as NC describes, I used to knock it into neutral and then dab the exhaust brake and change gear without the clutch on upshifts. No margin for error, but so satisfying. I tried to teach another driver how to do it on his similar truck, but he ripped the centre out of his clutch trying.
The modern auto boxes can be quite good though, go through a peage and then just hit 'resume' - the truck accelerates up to the speed limiter, going through all the gears, without you having to touch any of the pedals.
Try this in an empty top spec new MAN though, and the acceleration limiter cuts in, to prevent it spinning up and knackering the tyres on the drive axle. It's quicker to change gear yourself on these.
HGV - manual or auto - grumpyscot
Re the stopping distances - ever seen the trucks in the States, careerring down the highway at 65mph (and more!). Stamp on the brakes, and they're lucky to stop by the next turn off!. Never been so scared in my life as being sandwiched between two megamonsters overtaking me when I was doing 65mph on the highway.

Maybe they have anchors that they can throw out??????
HGV - manual or auto - R75
Yes but look at the number of bent under-run bumpers on the backs of trailers!!


Thats just cars not paying attention and taking longer to stop then the truck :o)
HGV - manual or auto - Kiwi Gary
Allison are still selling their automatic gearboxes for trucks up to about 600 hp. I see that even Volvo and Renault are offering them on parts of their ranges alongside the manual boxes.
HGV - manual or auto - movilogo
I didn't know there are so many HGV drivers in this forum!!

Thanx a lot guys.

I have another question, I saw in pictures that there are quite a good number of dials and gauges in the lorry cabs (compared to cars). What are they for?

Also, I noticed in National Express coaches that rev counter contains red/green marks, probably to indicate optimum rev range for performance/fuel economy.

Why don't we have similar marking in cars' tachometers?

HGV - manual or auto - a900ss
You have extra guages for the pressure of air in the air tanks.

PS - I'm not a HGV driver any more and haven't driven for over 6 years. It was my p/time job whilst at Uni (Long story!)
HGV - manual or auto - dxp55
This is the result of an artic at full speed not seeing car stopped in front or was aiming for cop car - if the cops pull you over get right over- tinyurl.com/ypzey8
HGV - manual or auto - SlidingPillar
I'd like the red/green bit too, although the HGV that gave me a lift a few years ago (driver worked for the same firm I do) had red, amber, and green marks on his tacho.
HGV - manual or auto - R75
Again depending on model, you may have air pressure usually 2 of, battery charge, oil pressure, fuel gage, turbo pressure and on newer trucks a gage for the "ad blue" which is an environmental additive!!!!

Although most modern trucks now have digital displays so the actual number of round dials is either reduced or non existent.

As for the red/green zones, yes they are there to show the most efficient rev range for the engine, normally goes into red at no more then 1600 rpm, just over where your car will idle on a cold morning!! Hence the need for so many gears, as you only have 6-800 rpm to actually use in each gear.
HGV - manual or auto - yorkiebar
Regarding reversing arctics solely with mirrors.

To pass the test you have to reverse without taking both hands off the steering wheel; impossible to do this unless just using the mirrors.

Also, bear in mind with the use of mirrors, that as soon as the cab has swung past a few degrees one of the mirrors is totally useless. i.e. the driver can only see 1 side of his trailer. Remember that when you want to drive down the side of him/her !

When reversing a trailer you may also note that rhd drivers will reverse into an opening on their right hand side (where possible) for the extra vision they can get by looking out of the cab window. Obviously lhd do the opposite. A good point to note when a lorry is reversing near you. Which ever side he prefers to reverse in with; the other side is totally blind!
HGV - manual or auto - Dave E
Regarding reversing arctics solely with mirrors.
To pass the test you have to reverse without taking both hands off the steering
wheel; impossible to do this unless just using the mirrors.


Not true. When I passed Class 2 then 1 in 2006, never taking hands off the wheel was never mentioned. Besides when you reverse the examiner is actually outside the cab watching several things, how you are using the mirrors, whether you are about to flatten anything. I have no recollection of the guys training me mentioning keeping hold of the wheel. In any reverse situation in a HGV, you will rely on the mirrors but watch any driver and you will see him or her hanging out of the window at some point.

As to the original question. Given my novice status, a manual for me. On longer runs the auto is better but for short run work and reversing the manual offers better control.
HGV - manual or auto - gordonbennet
Allison are still selling their automatic gearboxes for trucks up to about 600 hp.


That was one box i always hankered after and if i'd bought my own truck (personal probs scuppered that) it was a luxury i always wanted.

Do they still operate by hydraulics to give constant power?

I used to deliver them all over the country to manufacturers of heavy plant and earthmovers etc, i always thought if they can stand that, truck life would be a doddle.
(strewth thats 30 years ago).
HGV - manual or auto - P E
It's Allison World series automatic gearboxes fitted to the Dennis Sabre fire engines I drive, the same as in the Volvo appliances from 1992 onwards. Fully automatic 5 speed box; D,N,R and MODE to engage PTO for the pump. There are selectors to limit gearbox range so as not to allow the box to 'change up'. Dennis wagons have a very effective retarder.

The other machine we have on station is a MAN prime mover for use with (with my station) with the high volume pump (HVP). 12 speed semi automatic gearbox. Gears selected through the right hand stalk. The older hands drive that wagon in manual, me being a youngster leave it in automatic....
HGV - manual or auto - Badwolf
Excellent thread this - makes a nice change to read about real vehicles and real drivers! :-) I've never driven an artic on the road, only in a yard when I started HGV lessons about 12 years ago. Had to give them up due to cost, unfortunately. But I passed my PCV (PSV back then!) test 10 years ago so I'll comment from that angle.

The first bus I ever drove was an early 70s Leyland Leopard with a crash gearbox and no power steering. And that was when I still had my provisional PSV! I passed my test first time in that thing and I'm still waiting for old Nick to turn up to collect his side of the bargain!

On the subject of gearboxes, I'd far rather drive a semi-auto than a fully auto. I used to really enjoy driving the Leyland Nationals and Atlanteans around Southport. There's a lot of satisfaction to be had by changing gear properly in a semi auto and not just banging the gear selector into the next gear without lifting off the throttle. Autos are all very well and good but there's not the full control there in snow and ice. Not that we get much snow or ice in Southport but you know what I mean!

The coach company I currently I work for runs four Bovas (a Dutch integral coach), three of which are four years old with DAF engines and auto gearboxes. The other is 23 years old again with a DAF engine but a manual gearbox that has no synchro on 1st, 2nd, 3rd or 4th. Much fun. I suppose I've got lazy over the years as I'd much rather drive the four year old ones with the super smooth auto boxes. The boss is thinking of getting a new coach for this season's tour programme and got a Volvo demonstrator brought to the yard for us to have a play out in. It had something called an I-shift gearbox which I couldn't get on with at all. You put it in 'D' but then it changes gear like a manual, ie with the pause through the gears. It was also painfully slow pulling out onto busy roundabouts and junctions which is not ideal. Hopefully, the boss'll change his mind and buy the Scanias that we all want him to!

Cheers

Edited by Badwolf on 11/01/2008 at 11:11

HGV - manual or auto - pda
I have to agree with the majority on this one.
I have now had my first Automatic lorry for 5months and hate it with a vengeance.
Having always driven both manual cars and lorries to me there is no contest. The gear selection is slow, the ability to manouvre in confined spaces between forward and reverse takes forever, and worse still the driver gets bored.
Add the climate control, cruise control and there's a recipe for disaster.
Pat

Edited by pda on 12/01/2008 at 07:22

HGV - manual or auto - Paul I
I sort of agrre with Pat (pda) whilst I am a transport manager I do drive occasionaly and the Volvo's with the 14 apeed box are less tiring to drive than the autobox whist the autobox is fantastic add aircon cd player heated seat etc and it's easy to become lazy.

The Autobox's (we use) were purchased purely for cost reasons as they are £3k more expensive but clutch life is now guaranted, we instantly get an extra 1 mpg from the trucks and the residual value is £3-5K more predicted therefore we estimate a £12-15K benefit over 5 years!!
HGV - manual or auto - oman5
Automatic trucks are now becoming increasingly common. gone are the days of the six speed allison autos fitted to heavy cargo trucks, they use their own purpose designed multi-ratio boxes now.I've driven many,many different type of truck, I have to say I prefer a manual box because the way it is going Truck manufacturers will be offering nothing but autos before long.
I learnt to drive in a Leyland Roadtrain with a 10 speed spicer crash box, took some learning but once you mastered it you could change like a knife through butter.
I was one of the unlucky ones who could never get on with the eaton twin split- it made some lovely grinding noises though.
Probably the best 'box around today is the 16 speed manual used in the DAFs, a lovely quick change.
Iveco Stralis uses a fully auto 12 speed, no clutch pedal, you have to balance the "bite" on the accelerator when manouvering and its very tricky. when heavily loaded I find it easier, as with most automatics, to overide the auto box and change gear yourself- you can see the gradient ahead, the truck cannot.
MAN use a very pleasant 12 speed auto, with a simple D N R switch, again you can overide it if you need to using the column stalk, but its one of the best autos out there, always seems to be in the right gear.
Mercedes has not had a decent gearbox for a long time. They went throught the '80s with their awful EPS box (electro pneumatic shift) with it's box full of neutrals, then introduced the actros with its only slightly better tiptronic box. this was a small paddle you moved forward to change up, back to change down, if you didnt get the clutch just right it wouldnt go into gear and just click at you. uphill changes were so slow you would lose a good 5 mph just waiting for it to select a lower gear. The manual box in the axor isnt too bad, an 8 speed with a knock across gate range change, but it really needs a splitter.
Renault's Premium automatic is awful. it will not allow you to exceed 1500 rpm before changing up, not ideal if you are climbing a hill as it will forever hunt between gears.
Our company which runs an all Scania fleet has recently changed from manuals to all automatics, and they are terrible. They retain a clutch pedal, but this is only used when starting and stopping. They rev far too high before changing up, the gearbox cannot be "played" on the throttle and 12th is ludicrously high, on the speed limiter its doing 1100 rpm which is right at the lowest end of the power band meaning the slightest little incline will make it downchange, all of which has made them 2-3 mpg WORSE than the 4 year old mega-mileage trucks they replaced. across the fleet, this is an extra £100,000 a month in fuel costs ALONE.Its the usual thing, the fleet manager is not a HGV driver, and never thinks to ask the people who actually DRIVE them what would be best!!
what's wrong with fitting a gearstick that the driver actually moves himself?
HGV - manual or auto - mss1tw
what's wrong with fitting a gearstick that the driver actually moves himself?


It's progress - apparently!
HGV - manual or auto - gordonbennet
oman5, thats a very good and interesting summary of nearly all the recent and current truck gearboxes, learnt a bit meself. Thanks.

Could be an idea to cut and paste it and put into most traffic office's inbox, nah second thoughts they still wouldn't have a clue, and buy what the salesman tells them makes him the most commision, sorry should have said buy what the salesman tells them is best for their needs.
HGV - manual or auto - Sofa Spud
>>>>>
Yes but look at the number of bent under-run bumpers on the backs of trailers!!
The point was that HGV drivers do at least USE their mirrors!


Could you do better Spud?

My lorry reversing was unblemished apart from one Morris Minor rear wing, which got in my way when I was being directed backwards by someone in the dark at a flour mill!
They just waved me back and back until something stopped me!

Edited by Sofa Spud on 18/04/2008 at 21:15

HGV - manual or auto - Sofa Spud
On the subject of crash gearboxes, was the last car to have an all non-synchro box the old rear-engined 2-cylinder Fiat 500, or did the 126 have the crash box too?

HGV - manual or auto - andyp
The Fiat 126 had synchro at least on 2nd, 3rd and 4th, not sure about 1st though !
HGV - manual or auto - Kiwi Gary
Splendid machine !! I taught my late wife to drive in one { many moons ago }. She always told people that the only reason that she passed her test was that the examiner was mightily impressed that she could do noiseless double-declutch changes.
HGV - manual or auto - frazerjp
With regards to the Merc Axor (I'm not an HGV driver by the way). I know some drivers who use them & they say you can easily rip your shoulder tendons as it's an antiquated gearbox.
The MAN comfortshift gearbox has been favoured most because of it's ease in changing gear in comfortable position positively.

I can remember having the 03-reg Ford Fiesta a year ago, what was impressive about it was the positive gear lever position, the stick was just at the right height for me to reach.
Unlike the Renault Clio i once test drove which had a short gear lever & had to lean over it slightly to select the gear, once select the gear, the lever felt like it was snatching it from your hand.

HGV - manual or auto - pda
>>>>>all of which has made them 2-3 mpg WORSE than the 4 year old mega-mileage trucks they replaced. across the fleet, this is an extra £100,000 a month in fuel costs ALONE.Its the usual thing, the fleet manager is not a HGV driver, and never thinks to ask the people who actually DRIVE them what would be best!!
what's wrong with fitting a gearstick that the driver actually moves himself?<<<<<

I actually did ask that question of my Boss because I used to return average 8.49MPG on a manual and since I've had the auto on the Scania it's dropped to an average of 7.65MPG.

His answer was that over a fleet of 65 drivers there are more bad ones ( fuel consumption wise) than good ones by far and where it pulls the good ones down it considerably raises the bad ones up so making it far easier to project outlay on fuel and therefore quote for contracts.

I preferred a manual and hate to hear the noises tha autobox makes when it's revving away like mad.

And I agree with most of the posters on here, the old crash boxes were the best ones!

Pat