My cat is missing - Alby Back
OK, first things first. I am absolutely not condoning, considering or suggesting this. I'm just curious to know more for interest and discussion value.

Speaking to a friend last night he told me that he has removed the catalytic converter from his car. He says it has significantly increased his mpg and the car's performance. Also that it went through the MOT emissions test without a problem. Clearly this is not permitted but it struck me that if it works, why don't we hear of more people doing it ?
To pose the silly question, if mpg is improved then surely emissions are commensurately reduced ?

What, apart from the legal/moral issues are the downsides ?

Is there some....er.....cat-astrophic problem looming for him ?
My cat is missing - Adam {P}
Hi Humph,

I must be honest, I've often thought about doing this in a bid to get a bit more power out of it but by all accounts, it plays havoc with various O2 (I think that's what they are) sensors and ECUs. I even read a reply by Screwloose to someone a while ago warning them that even a non-standard exhaust on a particular vehicle (can't remember which one) would keep lighting up the engine management light.

Would be quite interested if it did work though. Especially on our cars. (Although I suspect your need/want for more power isn't as great as mine).

Adam
My cat is missing - Alby Back
Thanks Adam. Just to be clear, this really isn't a thinly disguised master plan on my part. It really is just a friend telling me that he has done it and has done for years on various cars which he runs to high mileages. He reckons it saves him a fortune.

Might be BS for all I know. Just curious.
My cat is missing - Adam {P}
Whatever you say Humph. We're all friends here. No need for all this "My mate has a problem..." rubbish.

;)
My cat is missing - Alby Back
It's true !!
My cat is missing - Adam {P}
Of course it is sir!
My cat is missing - Alby Back
Oh for Pete's ....

( not that he or I am called Pete )

;-)
My cat is missing - Adam {P}
Sorry...having one of those afternoons. It's a quiet day and I'm looking out over the beautiful vista that is Speke. Got a nice view of The Bridge from here as well!

Jealous?
My cat is missing - Alby Back
I go to Speke quite a lot. With my intact cat as it happens. That is, the one on the car is intact as opposed to my real cat which.......Anyway it doesn't matter....it's dead.

Anyone have another thought on the OP by any quirk of fate ?
My cat is missing - Lud
Of course these things are rubbish. They are expensive, use up platinum which would look better on supermodels' teeth, sometimes break up causing huge performance losses, increase fuel consumption and do little to clean up emissions that isn't done by making engines more efficient. It's true that exhaust fumes are less thick and horrid than they used to be, but I don't think it has much to do with catalysers.

It seems more than possible though that if the cat is taken out of the exhaust system some of the car's engine management devices could need recalibrating. This is where I get lost with modern cars... they could be a great deal simpler while remaining very nearly as good as they are now. From the owner's point of view the complexity may not be worthwhile, but it is from the manufacturer's point of view and the aftermarket's and the government's. So we are stuck with it.

My cat is missing - midlifecrisis
A chap on Vec-C.com has just done this. He is an encyclopaedia when it comes to car mechanics and how they work. He is very pleased with the increase in mpg an generally better performance. When he ha the emissions checke, there wasn't a problem.

I'm not a believer in all this C02 rubbish, so it certainly wouldn't trouble me.
My cat is missing - rtj70
I remember in the pre-cat days that a Cavalier with a 2.0 8v engine was about 130PS and the 16v was 150PS. Then with the cats the 2.0 16v engines were about 136PS. But affecting performance is obvious - a free flowing performance exhaust makes a difference so sticking in a cat is bound to reduce flow and therefore performance.
My cat is missing - Tornadorot
A catalytic converter actually produces CO2 (from CO and unburnt hydrocarbons), so doing without one should improve your CO2 emissions!

The only benefits of a cat are reduced VOC, NOx and CO emissions.
My cat is missing - L'escargot
> The only benefits of a cat are reduced VOC NOx and CO emissions.


Don't say only. The things they reduce are toxic and/or carcinogenic.
My cat is missing - L'escargot
Here are some cats faqs and facts.

tinyurl.com/43g2sw
My cat is missing - TheOilBurner
"Catalytic converters fitted to vehicles can reduce toxic emissions (e.g. Carbon Monoxide, NO2, HC) by up to 90%. Catalytic converters do not reduce CO2 emissions."

It seems to me that's it's a good idea to keep the cat. I for one don't really want additional toxins like NO2 in the air, and I don't buy into the CO2 panic either.
My cat is missing - brum
You fail to say if the car in question is petrol or diesel.

It is inconceivable that you can remove a cat from a petrol car and pass the MOT emission test.

Diesels are another matter. Enthusiasts often decat their sooped up boxes. The emissions test for diesels (older ones at least) don't look for anything much more than smoke. Legal and insurance problems are a grey area.
My cat is missing - Alby Back
The cars he refers to were a couple of Mondeo TDCis and a Passat diesel. Not sure which actual engine on the VW but yes, definitely a diesel.
My cat is missing - cheddar
There is also a further carbon argument, the cat's carbon footprint or embedded carbon, these thinks take a lot of energy to make.
My cat is missing - doctorchris
Excuse my ignorance, as I drive a petrol-engined car, but do many current diesel models have a cat?
The reason I ask is that I'm about to take delivery of a Panda diesel and am wondering if that has a cat fitted?
My cat is missing - rtj70
I always thought cats on diesels and petrols were a fair bit different. They got introduced on petrol cars a lot earlier didn't they? This might explain why the friend got away with removing it. But it's not polluting a lot more and in a bad way (carcinogens etc).

I also do not buy into the CO2 "myth". Yes it's a green house as but not the worst. And even the ocean and volcanos create it. Don't see filters/cats on them do you. And methane is worse isn't it - so the cows that replaced the trees in south America for burger meat is a big problem.

But this thread was on cats so lets keep to that.
My cat is missing - cheddar
I meant "these thinks take a lot of energy to make." above.

CO2 is not an issue per se IMO, rather emissions of it are a way of measuring how much energy is being consumed, how much hydrocarbon is being burned, hence the focus on g/km of CO2 etc.

CATs though, despite reducing NOX emissions, reduce an engines efficiency to the extent that more CO2 is emitted.
My cat is missing - glowplug
I'm no expert on this but the CAT is different on diesels and petrols. AFAIK a petrol CAT is a 3 way oxidation device whereas on a diesel is a 2 way device. I'm under the impression that (as previous posters have said) in petrols the CAT converts unburnt hydrocarbons and carbon monoxide into CO2 and oxidizes NOX too, whereas in a diesel exhaust there isn't much in the way of carbon monoxide to deal with.

Removing a CAT from a diesel isn't a MOT failure because the gas composition isn't tested just the smoke content. Removing the cat either by a bypass pipe or smashing out the internals will improve the perfomance and MPG. As to whether you should....

The first diesel CATs I saw was on very late 405s so they've been around a while depending on the car and the market it was produced for.

And just for clarity, don't confuse diesel CATs with particulate filters if you remove this the engine management will notice.

Steve.

Edited by glowplug on 16/10/2008 at 16:41

My cat is missing - Alby Back
So, if I'm reading this correctly, if a diesel car has its cat removed it will go better, use less fuel and it won't show up on the emissions test ? Debate rolls on about the benefit to the environment........

OK - it's only hypothetical because it's not allowed is it ?


Hmmmmmm


Nah....too honest !!

;-)

Edit - Seems an unmissable opportunity to make a remark about cats, bags and escape plans but I'll spare you that.........

Edited by Humph Backbridge on 16/10/2008 at 17:15

My cat is missing - nick74
I de-catted my '97 Xantia 1.9TD, and it improved the fuel consumption by about 2-3 MPG, and gave it more low down torque so less gear changes needed.
It was easy enough on that car, up to '96 P-reg they didn't have a cat so I simply bought a cat-less downpipe for a 1996 Xantia, and it was a straightforward bolt on job to fit it to my 1997 car after removing the old cat downpipe.
It made no difference at all to the MOT emissions test, as only particulates are tested on diesels which the cat does not affect.

Strictly speaking it is against the law to de-cat a car that had one fitted from new, but central government, the DVLA, the police, MOT testers etc don't have any records of which diesels were supposed to have a cat and which weren't, so the law is completely unenforceable in practice.
My cat is missing - FotheringtonThomas
The adoption of compulsory fitting of catalytic converters was a huge retrograde step. They increase fuel consumption, therefore CO2 emissions, as well as motoring costs (in at least two ways). The stuff they prevent is either highly reactive, and likely to change into more inert chemicals very quickly, or only really toxic in extreme circumstances (e.g. when breathed in confined spaces). There is the long-term potential effect of having finely-divided platinum scattered all over the place. If these things can be (preferably legitimately) ditched, it will be a Good Thing (oh, performance possibilities, BTW, although tuning the exhaust is somewhat limited in effect).
My cat is missing - Westpig
does anyone know thew rough performance advantage that can be gained?
My cat is missing - Dipstick
I'd rather suspect that depends on whether you think rough performance is indeed an advantage.
My cat is missing - Alby Back
See now, we're all pretending to be only slightly / mildly / purely academically intrigued now aren't we..........

Heh heh !


My cat is missing - Westpig
HB,

i've got a 'friend' interested in the subject....:-)
My cat is missing - cheddar
Quite a few motorcycles have CATs now, with some it is simply a matter of taking off the end can, slipping the cat out out and putting the can back on.



I suspect that if the millions of vehicles on our roads used 10% less fuel, the need to produce CATs (energy intensive) was negated and albeit a little more NOX and CO was emitted we would be better off.
My cat is missing - Alby Back
I wonder if it would be easy to do on a ......oh I don't know........Mondeo or something maybe ? Just idly wondering really......
My cat is missing - Adam {P}
Popular cars those Mondeos aren't they Humph. Hey, don't you have one of those? ;)
My cat is missing - Alby Back
Might....
My cat is missing - Screwloose

As a cat-equipped car burns very rich to leave enough unburned petrol to fuel the cat; de-catting will almost inevitably fail the MOT unless the ECU is re-programmed to run lean enough to meet the cat emission limits.

If it's running that lean, then there won't be much power advantage - unless the programmes are switchable.

There isn't a great deal of back-pressure caused by a cat of reasonable size - it does compromise the optimal exhaust design on many fronts though.

Banning cats and their associated benzine-ridden petrols would dramatically reduce the amount of fuel needed [and thus CO2] and improve air quality too. They were a failed technology only introduced through lies and corruption and have improved nothing.
My cat is missing - Lud
I see that great minds may think differently, but may come to similar conclusions Screwloose... Cats are Californian Carp... CaCC for short

:o}

Edited by Lud on 16/10/2008 at 18:07

My cat is missing - cheddar
I agree Screwloose but to say an ECU controlled car with a CAT runs a lot leaner than an 80's car on carbs did however it is true to say that an engine could run leaner, nearer stoichimetric without a CAT.
My cat is missing - Number_Cruncher
>>however it is true to say that an engine could run leaner, nearer stoichimetric without a CAT.

No it isn't.

Catalytic convertors need to do two jobs simultaneously - they need to oxidise CO and HC, while also reducing (removing the Ox from) NOx.

If the cat equipped car were run rich, there would not be enough oxygen available to oxidise the CO and HC.

The the car were to run lean, there would be plenty of oxygen available, and the reaction to remove it from the NOx would not proceed.

This is why cat equipped cars need to run for most of the time within a very narrow window of air / fuel ratios about stoichometric, and hence why we need a lambda sensor in the exhaust to keep continually nudging the fuelling back towards stoichometric.

Yes, extra fuel can be used when cold to allow reactions in the exhaust manifold to heat up the lambda sensor and cat earlier, and yes, fuel may be enriched at full power, but, predominantly, cat equipped cars run at or near lambda = 1

Of course, petrol engines could run far leaner than this, and if lean burn had not been strangled by the stupid import of American style emissions laws, who knows? the problem of NOx reduction might now have been solved. But, with no route to market for such engines, research on them has died off somewhat. In our current framework, I don't think it will ever happen.

80's engines on carbs did run quite rich at tickover, under acceleration, and at high engine speed, but, very very lean at part load cruise conditions - Ford's CVH was very much a foray into lean burn; if only Ford hadn't inflicted the Venomous Venturi carburettor onto it!

My cat is missing - cheddar
No it isn't.

....

>>Of course, petrol engines could run far leaner than this, and if lean burn had not been strangled >>

Hang on NC, I think we are in agreement, my point was that contemporary ECU controlled CAT equiped engines run leaner than older carbed units though could run leaner still without a CAT.


My cat is missing - Number_Cruncher
You said;

>>however it is true to say that an engine could run leaner, nearer stoichimetric without a CAT.

Your statement directly implies that a cat equipped engine runs richer than stoichometric. That isn't true.

My cat is missing - cheddar
You said;
>>however it is true to say that an engine could run leaner nearer stoichimetric without
a CAT.
Your statement directly implies that a cat equipped engine runs richer than stoichometric. That isn't
true.


Perhaps I should have said "consistently nearer stoichimetric without a CAT."

My understanding is that a typical 3 way CAT equipped engine will run a/f ratios of below stoichimetric under acceleration though lean burn techinques enable consistently leaner running.
My cat is missing - Number_Cruncher
>>Perhaps I should have said "consistently nearer stoichimetric without a CAT."

No, that would be even further from the truth, as cat equipped engines tend to run very close to lambda = 1.


>>My understanding is that a typical 3 way CAT equipped engine will run a/f ratios of below stoichimetric under acceleration

Yes, there are some regimes of engine operation as described in my post above where temporary rich running is allowed. Overrun fuel cut-off being an example where temporary extreme weak runing is also temporarily OK.

However, for the cat to work, the time averaged lambda value must be very close to 1 - there's a narrow band of air/fuel ratios centred on lambda = 1 where the cat will work. This represents the vast majority of engine operation.
though lean burn techinques enable consistently leaner running.


That's definitely true.

My cat is missing - jase1
As a cat-equipped car burns very rich to leave enough unburned petrol to fuel the
cat; de-catting will almost inevitably fail the MOT unless the ECU is re-programmed to run
lean enough to meet the cat emission limits.


Drat and damn and blast it.

So in other words, when my MAF sensor went and the car was running too lean, all I had to do was remove the cat, then it would have been running roughly correctly *and* with better performance.

Now he tells me ;)
My cat is missing - craig-pd130

A decat on "classic" Impreza Turbos is a common performance mod with an ECU remap too.
My cat is missing - brum
The fitting of catalytic converters is not compulsory, the compliance with emission standards is (set by DOT and Euro land). The fitting of a cat is the easiest and surest way manufacturers have of ensuring that emission standards are met (over a wide range of conditions and time).

My cat is missing - Alby Back
So, does that mean that my friend with his catless cars is not actually breaking the law ? Providing they meet emissions regs that is.
My cat is missing - Screwloose

As far as I recall; the fitting of a cat is compulsory under EU dictat.

It's quite possible to build a cat-less engine to meet the current standards - just not allowed following pressure by the oil companies etc. The last thing they wanted was Ford's lean-burn engine....
My cat is missing - JH
Screwloose is right. The legislators actually had the stupidity to legislate a solution rather than a problem i.e. "fit a cat" rather than "achieve these emission values...". Of course they're all highly trained and imaginative engineers so we're all ok with that aren't we? The following week I believe they were experts on salt content on food and the week after it was the maximum size of mesh in a fishing net. Alright I fibbed about the last one.
JH
My cat is missing - Number_Cruncher
>>Screwloose is right. The legislators actually had the stupidity to legislate a solution rather than a problem i.e. "fit a cat" rather than "achieve these emission values..."

Yes, with the obvious result that petrol engine technology has barely budged, except in tedious and incremental ways, since the early 90's - while diesel's have changed dramatically.

Of course, there's more to the petrol/diesel engine development contrast than the dead hand of the law, but, it's a large factor.

My cat is missing - DP
The Ford 'Lean Burn' programme was always particularly impressive to my mind given that the engineers were stuck with the rough old nails that Ford called its passenger car engine range at the time (Pinto and CVH), yet they still delivered something that showed a lot of promise. A 1960's designed engine governed by rudimentary 80's engine management technology, and running on a carburettor, that still managed the best part of 40 mpg and ultra low CO and HC emissions in a big family hatch.

I can't help but wonder where we would be today if this technology had been developed and applied to a purpose designed modern engine, and the processing power of a modern fuel system. Would we have 2.0 petrol Mondeos and the like doing 55 mpg in the real world?

I remember in the early days of cats, there were big power gains to be had "de-catting" cars, particularly the big engined stuff which used multiple cats. Word on the street at the time was that a Vauxhall Carlton GSI 24v would gain 10 bhp just through ditching the cats. Similarly the 24v Ford Scorpio Cosworth.
My cat is missing - cheddar
>>Screwloose is right. The legislators actually had the stupidity to legislate a solution rather than a problem i.e. "fit a cat" rather than "achieve these emission values..."


Agreed!
My cat is missing - brum
As far as I recall; the fitting of a cat is compulsory under EU dictat.
It's quite possible to build a cat-less engine to meet the current standards - just
not allowed following pressure by the oil companies etc. The last thing they wanted was
Ford's lean-burn engine....


I don't think so. I've just read the Euro 4 directive and in several places it states "where fitted, catalytic converters......" meaning there are a host of measures surrounding cats (i.e. to protect from failure to safeguard emission levels etc), but only when the manufacturer has elected to use a cat to control emissions.

Lean burn engines have sky high Nox emissions due to very high combustion temperatures. VW (and others) have partly addressed this in their direct injection stratified charge (fsi) engines.
My cat is missing - Screwloose

The EU directive would have been issued around '90-91; I'm fairly sure that it required the fitment of cats from '93 - mainly to kill off the ultra-lean-burn Ford unit that had demonstrated 100mpg at 100mph in an Escort [and still met the CARB '96 regs with only a NOx cat.]

NOx cats are a pretty common fitment now - but I'm still waiting to see a direct injection engine that can last any reasonable distance - and it won't be the disastrous FSi..... [When will VW learn?]
My cat is missing - Alby Back
I've just looked up "stoichiometry" on Wiki because I was feeling thick.

I still feel thick.

:-(
My cat is missing - cheddar
It is quite simple HB.

It is the ratio of air to fuel that provides the most complete burn and in therory extracts the most energy out of the fuel, stoichimetric is 14.7:1.

An analogy would be with a bunsen burner, light it and you get a candle light yellow flame, the gas is not burning very efficiently and therefore not very hot, adjust the air supply however and you can obtain a very clear roaring flame, the gas is burning efficiently and much hotter.
My cat is missing - Number_Cruncher
To go just a little further than cheddar's post;

For best economy, the engine should run a bit weaker than stoichometric.

For best power, the engine should be run slightly richer than stoichometric.


So, left to their own devices, engine makers would like to push the engine into the lean region during light load running, cruise, for example, and allow the engine to run a bit rich when the driver demands some go.

The requirement to run very close to stoichometric to allow the cat to work prevents or limits these mixture variations, and is limiting the economy we get. So, cats are both expensive and polluting to make, and they reduce the efficiency of the engines they strangle.

Having said all of this, I'm glad that we are rid of lead in fuel - I think that those who defend its use may have been addled a bit by it!

My cat is missing - Screwloose
NC

All pollutants are bad; but if the trade-off for reducing the lead in fuel [from only 0.15 micrograms/ltr] is measurable levels of highly-carcinogenic benzine in urban air, then it wasn't much of a bargain.

The study linking thick kids to playground dust lead levels was laughable.

Then again; my addled memory isn't what it once was.....
My cat is missing - Lud
Heh heh... I'm with Screwloose on this one, addled and all...
My cat is missing - cheddar
I think Screwloose has a good point, after all the removal of lead and the introduction of CATs tackled different polutants though were intrinsically linked by the fact that lead contaminates CATs. However lead still could have been legislated against without the mandatory introduction of CATs.
My cat is missing - cheddar
To add a little to NC's post:

As NC says, for best economy the engine should run a bit weaker than stoichometric. and for best power the engine should be run slightly richer than stoichometric. Hence high specific output motorcycle engines usually run at ratios under stoichimetric, even at light throttle openings because running too lean on part throttle can effect the throttle response and hence the balance when cornering. Not such an issue with a car.
My cat is missing - Alby Back
Ah, now I understand. Thanks chaps. It was the bunsen burner analogy which unlocked it for me.

All I need to do now is learn how to pronounce stoichiometric and I'm sorted !

Stoki metric
Stochi metric
Stocky metric
Sticky metric

I'll get there..........I'll use that in the snug at the Fox and Rabbit as soon as the opportunity arises..........Can't wait to see their faces......

:-)
My cat is missing - L'escargot
All I need to do now is learn how to pronounce stoichiometric and I'm sorted
!


tinyurl.com/5khq4d Click on the red loudspeaker icon. Best of luck!
My cat is missing - cheddar
Stoi (as on Koi Carp) ... keyo ... metric.

Depends on whether the Fox & Rabbit is in Solihull, Sunderland ...
My cat is missing - Alby Back
Cheshire as it happens. OK got it thanks !

" Ah well y'see its all to do with your Hokey Cokey metrics pal...get them sorted and and you'll be away. Take it from me......"

Slurp.....
My cat is missing - ifithelps
...Slurp...

Now where did I put those car keys?

Steady:)
My cat is missing - billy25
>>For best economy, the engine should run a bit weaker than stoichometric.

For best power, the engine should be run slightly richer than stoichometric.


So, left to their own devices, engine makers would like to push the engine into the lean region during light load running, cruise, for example, and allow the engine to run a bit rich when the driver demands some go.<<

This sounds a bit like v-tech technology to me!

Billy

My cat is missing - cheddar
This sounds a bit like v-tech technology to me!


We are talking air-fuel ratio not valve timing, a V-Tech engine may employ this approach though if it does so it is not because it is a V-Tech engine.
My cat is missing - Screwloose

It doesn't need V-tech; a 1930s SU carb was capable of doing that.
My cat is missing - 832ark
Emissions are not a problem for cars made before august '92. I've de-catted a couple of cars that I have that were pre '92 as quite frankly I couldn't care less about the environment and would rather have the extra power. On my current car I simply took the cat off and smashed out the contents - easy!

Oh and by the way V-tech make kids toys, I think you mean VTEC ;-)