Mini Clubman 57 Diesel - Mini Clubman not starting intermittent - Mini Clubman not starting

I have a Mini Clubman '57 plate, 1.6 diesel engine with FSH with Mini, recently the car refuses to start, but this is intermittant. The car has been in the Mini garage for 2 weeks now and they can't get to the bottom of it. They thought it was water in the fuel, but this has been sorted, a full service carried out and the car still refuses to start, just turns over, but never quite kicks in. The dealer is so perplexed that they have sent a Puma Case (case study) to Mini HQ to try to get a boffin to get to the bottom of it. Any idea as to why this would be, the dealer said it was all fixed last week, but when they went to bring it round on collection and after 3 days of it starting every time, it failed to start again - hence the case study. This is the first problem we have had with this car in 5 years?

Mini Clubman 57 Diesel - Mini Clubman not starting intermittent - madf

Faulty crank or cam sensor: intermittent . Most likely.

Low/high/no fuel pressure - easily checked.

Faulty temperature sensor (engine one).

Blocked air filter.

Broken catalysts blocking exhaust - then moves and clears when engine starts.. engine back test/removal catalyst.

Mini Clubman 57 Diesel - Mini Clubman not starting intermittent - elekie&a/c doctor

I would favour injectors for this problem.Has the filter been changed?hth

Mini Clubman 57 Diesel - Mini Clubman not starting intermittent - Mini Clubman not starting
Thanks guys, one of the technical team from honest John replied and suggested it may be an air leak in the fuel delivery system, I told mini this and they think there might be something in that, so they are checking this out now. It's very frustrating abd quite something else when the customer has to do the research and tell the garage what they should be looking for!!
Mini Clubman 57 Diesel - Mini Clubman not starting intermittent - MrNosey

Hello

I hope your problem has been sorted by now, but I've recently been through a similar thing with my 58 Cooper D.

It was at the local garage for four entire weeks before they managed to get to the bottom of the problem and fix it. The fault codes were showing a problem with the crank shaft sensor, so that was replaced. When that didn't fix it, they replaced the cam shaft sensor, and that didn't fix it either. They then consulted the MINI garage, who said that it was the crank shaft sensor, and they should have used an 'official' MINI one. They tried that, and it was no better.

Through a long process of trial-and-error, they established that there was indeed air in the fuel line. So they bled the air out, and all was well until they left it to stand for a few hours, and air crept back in.

Excuse my lack of knowledge and poor terminology, but here's the thing: There's a valve on the return of the fuel line (or possibly a return valve on the fuel line) to which there is an electrical connection. Unplugging that connection solved the problem, the air stopped coming in, and the car started immediately and consistently.

For a more permanent solution, the garage ordered and fitted a replacement valve.

But it took them a full 4 weeks to get there, as all the diagnostic codes ever came up with was a faulty crank shaft sensor!

The car has been back with me for 3 days now, and has thus far started fine every time.

I hope you're problem is now solved, too.

Mini Clubman 57 Diesel - Mini Clubman not starting intermittent - kelly2795
Hello,

I know your post was 2 years ago, but i have the exact same problem with my Mini one D REG05 .

I have had a diagnostic test done by my mechanic and had the crank shaft sensors changed (mini official part), fuel pump (which seemed to fix it for a week or so) then I found your post, which I told my mechanic about however they can't seem to find any valves on the fuel line.

If you could remember anything that could assist me or put me in touch with your mechanic I would be most grateful

They would now like me to take the car to a specialist diagnostic center which sounds very expensive and would rather see if I can get sorted before hand so any advice would be great

Many thanks
Kelly

Edited by kelly2795 on 01/10/2015 at 23:49