Volkswagen Golf V 2004 1.9 TDi - Turbo Problems - jabbs25

I am having a issue with my car, whilst driving yesterday, I lost power on acceleration and the car seemed to be making a hissing noise when I attempted to accelerate. Dark smoke was coming from the exhaust when I revved the engine. I called the AA who revved the engine and said I needed a new turbo. Now this is highly expensive and I wondered if anyone knows if there is something else it could be rather than the turbo. The car has doen just under 80k miles. if that is any help. If it is the turbo is it worth getting a refurbished turbo? Or does anyone know where I can get one that doesn't break the banK?

Volkswagen Golf V 2004 1.9 TDi - Turbo Problems - galileo

Could just be the variable vanes in the turbo are not moving as they should due to carbon build up. (This can happen if the full range of engine revs is not used, for instance if the car is driven as one would drive a petrol car for economy, gentle acceleration and using high gears/low throttle openings.) Several reconditioners do exchange units, which will be cheaper than new and IF properly reconditioned should perform just as well.

Volkswagen Golf V 2004 1.9 TDi - Turbo Problems - unthrottled

Or this hissing could be a split hose. This can be hard to spot because the split will only open up under pressure.

Volkswagen Golf V 2004 1.9 TDi - Turbo Problems - pd

Could be a split or damaged inlet hose - not impossible. Having said that, most AA people know common cars well and if they think the turbo has gone it probably has.

Only answer is to get a proper diagnosis. Going rate for a recon turbo is £400-£500+VAT+fitting. A new one for most of the 1.9 TDI range is about £900+VAT.

Volkswagen Golf V 2004 1.9 TDi - Turbo Problems - unthrottled

if they think the turbo has gone it probably has.

There are a lot of people that default to blaming the turbo for any loss of power-when the problem usually lies elsewhere. Most passenger cars only really spool their turbos for very short periods of acceleration. Industrial/heavy duty diesels run their turbos at 20 psi all day long and they don't have many problems with them.

Volkswagen Golf V 2004 1.9 TDi - Turbo Problems - galileo

Most passenger cars only really spool their turbos for very short periods of acceleration. Industrial/heavy duty diesels run their turbos at 20 psi all day long and they don't have many problems with them.

All Cummins diesels are turbocharged, I believe they guarantee even their medium duty diesels ( B and C series) for 250,000 miles. (They use Holset turbochargers, which are engineered to last at least as long, assuming oil quality/cleanliness and air filtration recommendations are maintained.)

Volkswagen Golf V 2004 1.9 TDi - Turbo Problems - unthrottled

Quite. Caterpillar, Scania, Volvo etc will have similar TBOs. To be strictly honest, my comparison wasn't entirely fair. Heavy duty diesels keep their AFRs above 21-22 and keep the EGTs down. Passenger cars tend to use tiny turbines compared to the compressors and ramp the fuelling right up to the smoke limit. However, this is usually only for very intermittant bursts.

But it does illustrate that turbos are, on the whole, pretty reliable.