Bellypans - Robin Reliant
I have just put a new starter on the Mondy, a fairly straightforward job spoiled by one thing. This is the second car I have owned with of these bellypans under the engine bay. Held on by numerous self-tappers (which are usless after a maximum of three uses, thread the holes please!)they are an absolute pig to get off, and even worse to refit unless you have a pit or a hydraulic ramp. I have even even up doing my own oil changes because it just isn't worth the bother, I now go to my local ATS.

Is there really any point to these things? My wife's Saxo hasn't got one, and with both cars roughly on the same mid seventies mileage the engine bays look in about the same state of cleanliness. They seem to have crept onto cars over the last few years without anyone really saying why. Do they make the steering components last longer by keeping dirt away from the seals, or are they just a nuisance?
Bellypans - SjB {P}
When designed properly, they can help airflow under the car, and therefore high speed control and fuel economy, as well help keep the engine bay cleaner and dryer in wet weather.

Having said that, driving without the bellypan on Dad's Volvo 244DL all those years ago didn't make the slightest bit of difference, but there again it did have the aerodynamics of a brick and an ability to roll like the General Belgrano to begin with!
Bellypans - SjB {P}
PS: I read a report somewhere about a test in which the effect on fuel economy of doing things like driving with a window open, removing the bellypan, removing the rear spoiler, and so on was measured on a pervious generation Five Series.

Guess what had one of the biggest effects?

No, not removing or refitting the bellypan, but fitting more appropriate wheels and tyres for the rear world than the enormous jobbies buyers think they need to specify to lool cool.

I can't remember the exact figures, but I was surprised of the effect on fuel consumption at 120km/h and again at 200km/h of replacing wide low profile tyres on huge rims with traditional high profile narrower tyres on 15" rims. The article still indicated that the car handled and gripped well on the the latter tyres, too, as well as riding far better.
Bellypans - bartycrouch
No, not removing or refitting the bellypan, but fitting more appropriate
wheels and tyres for the rear world than the enormous jobbies
buyers think they need to specify to lool cool.
I can't remember the exact figures, but I was surprised of
the effect on fuel consumption at 120km/h and again at 200km/h
of replacing wide low profile tyres on huge rims with traditional
high profile narrower tyres on 15" rims. The article still
indicated that the car handled and gripped well on the the
latter tyres, too, as well as riding far better.



This has been tried in the past when fuel prices were higher (compared as a ratio to income), I certainly remember Peugeot reducing rolling resistance by fitting narrower tyres on some of the 305 models.
Bellypans - Reggie
I was told that they were fitted as the result of an E.U. directive, but don't know for sure. They do catch small amounts of spillage from the engine and with three cars on my drive, I never get any oil drips, so not all bad, but they are a pain to remove if all you're doing is an oil change.
Reggie
Bellypans - mare
One advantage which probably wasn't envisaged when they were designed is catching bits that fall off the engine. When the Aircon on my car went, the guy took the sumpguard / belly pan off and there was the compressor clutch plate, allowing really easy diagnosis and repair. Otherwise the plate would have disappeared, possbily into somebody else's path.
Bellypans - Number_Cruncher
While I sympathise with Tom's hatred of the self tappers, I would not like to see threaded fasteners on bellypans - imagine what they will be like when they get a bit rusty!

I would prefer to see quick release fasteners - but, that costs money!

number_cruncher
Bellypans - NowWheels
One advantage which probably wasn't envisaged when they were
designed is catching bits that fall off the engine.


It'd make great advertising copy. "Look, this here motor has a special thingummy to catch the bits wot fall off the engine, so we can stick 'em back on again".

Might not be a perfect fit with every manufacturer's desired image for their product ...



Bellypans - Stargazer {P}
Tom,
Not that new! My 1973 Mk1 Escort had one fitted from new, 6 self tappers with large penny washers. Material was a 1/8 inch thick rigid board pressed into shap and liberally coated with a bitumen type coating. Also 2 steel clip things to retain the trailing edge agaist the front suspension crossmember which used to ping off when trying to remove/replace the cover.

It was very difficult to remove for oil changes but did catch dropped bolts etc when working on the engine from above. It also caught the remains of the fan belt when that failed.

StarGazer
Bellypans - Mapmaker
Please complete the tie breaker in an amusing & original fashion using 15 or fewer words:

It also caught the remains of the fan belt when that failed which was useful because...
Bellypans - none
Not only do they catch bits that fall off, they catch bits that you drop whilst working on the engine. Bits that would normally end up on the ground, I've spent hours banging undertrays, hoping that the dropped spanner or bolt will end up near a hole in the tray to be fished out with a magnet. Usually, no such luck, and the blasted tray has to come off.
Bellypans - Hugo {P}
IIRC my Renault 11 had a small hole in the belly pan to allow access to the drain plug. This was usually fitted with a plastic cover to prevent anything getting to the engine.

H
Bellypans - Marc
I had a Mercedes 190 and it didn't have an undertray (looking at the price guide at the time it appeared as an optional extra). Whenever there was wet weather the engine bay would get absolutely filthy - this surely cannot be good for the various engine components.

A Renault 21 I used to own had an undertray, and like Hugo's R11, there was access to the sump drain plug.

What surprises me though is the number of cars you see with undertrays half hanging off - presumably not refitted correctly after an oil change or the plastic clips which snap easily have not been renewed by some cheapskate garage. Now that annoys me
Bellypans - Stargazer {P}
Dear mapmaker,

You may mock (welcome back btw) but she who became swmbo was driving at the time and stopped because of rising temp and a red not-charging light. I got the phone call and had to explain what to look for....she had no idea about what was meant to be there and what wasnt meant to be there, so an obviously broken item caught in the belly pan saved me a 2 mile walk to inspect and then a 4 mile round trip to get a new belt.

StarGazer
Bellypans - arky
On most makes, under engine trays are usually fitted on all diesel models but not all petrol models. On diesel models they are fitted to reduce the external noise levels which now are subject to European legislation. The tray usually has sound absorbing lining on the inside.

Other reasons for fitting an undertray

Keeps engine oil temperature up (on diesel models)
Protects drive belts etc from water splashes (deadly in a Ford Galaxy when you lose power steering!)
Aerodynamic advantages
Stops customers noticing leaks
Stops customers from changing their own oil
Catches the bits that drops off!
Bellypans - Mapmaker
(btw thanks!)

I teased slightly because one knows that fanbelt failure, if unlucky, can lead to collateral damage if the belt remains get tied up in the rest of the engine. I have visions of the fanbelt bouncing back up off the belly pan & back into the weak underbelly of the car (instead of disappearing safely, well behind, up the road).

If parts fall off, I'd prefer them safely out of the way, I think.
Bellypans - Stargazer {P}
After this incident SWBSWMBO has been trained in all basic maintenance and simple repairs! But the 1973 1300 Kent engine was built like the proverbial brick house so no worries about collateral damage....no other external moving parts once the fan belt has snapped!

StarGazer
Bellypans - robZilla
I wish I'd one of these on my old Volvo 340 when the fanbelt snapped causing the alternator to fall off. To the best of my knowledge they are both living happily on the hard shoulder just by junction 10 of the M53.
Bellypans - Happy Blue!
Snapped fanbelt on Peugeot 605DT wrapped around the cam belt pulley and yanked the cambelt so hard it snapped leading to.....yep £1,500 repair and not help from Peugeot UK despite the car only doing 44,000miles in three years and fully serviced as well.
--
Espada III - well if you have a family and need a Lamborghini, what else do you drive?
Bellypans - Stargazer {P}
Espada,

Does a relatively modern car with a cam belt also have a fan belt? Most cars have electric fans these days. or do you mean an auxiliary belt driving the water pump, steering pump etc.

If you have two belts then yes if one snaps then great damage can potentially be caused by jamming the second belt. But in the case of the Kent engine once the one and only belt is broken there are no other external moving parts.

On the other hand surely a cam belt should have a cover?

cheers

StarGazer
Bellypans - Happy Blue!
OK auxiliary Belt, not fan belt, but you know what I mean.

All I know is what both the AA man and my mechanic told me when they looked at the car.. fan belt snapped and somehow wrapped around the pulley and yanked the cambelt.

Don't ask me i'm not an mechanic, just the bloke who writes the cheques! I know loads about cars in theory, but in practice, I strictly a check my oil and tyres pressure sort of person.
--
Espada III - well if you have a family and need a Lamborghini, what else do you drive?
Bellypans - kithmo
The trick with the self tappers is to grease them the first time you take them off and they will come off with ease every time after that.
Bellypans - Robin Reliant
Good idea Kith. Wish someone had told the previous owner though!
Bellypans - Pete M
One of the most useful items for servicing cars (IMHO) is a tub of copper grease. I put a bit on almost* every fastener and metal to metal joint when working on suspension and external components. It makes the future disassembly easier by reducing the effects of salt and water on the parts. I remember the bellypans (2) on my Mazda 626, which were secured, in part by 6mm bolts with penny washers. First removal was difficult and necessarily aided by **40 (or similar product), but once greased, completely trouble-free.

* Not on brake hose connections, thanks.
Bellypans - Stargazer {P}
The only problem with greasing nuts and bolts (including wheel nuts/bolts) is that with the increase lubrication there is a tendancy to overtorque the nuts and bolts. This will happen even with a torque wrench since the torque seen by the wrench will not reach the set value until the nut or bolt is much tighter. IIRC torque settings are chosen for dry assembly unless otherwise specified.

cheers

StarGazer
Bellypans - L'escargot
I have even even up doing my own oil changes because it just >> isn't worth the bother .........



There's more than one way to de-fur a feline! If oil changes are a problem, why not just trepan a hole to allow access to the sump drain plug?
--
L'escargot by name, but not by nature.
Bellypans - Robin Reliant
Two holes, l'escargot.

From what I can see the filter comes off from underneath as well!
Bellypans - Cliff Pope
I'm happy with the one on the Volvo 240. It covers the front of the engine, so guards the fan belt and moving bits, and also stops wet and mud getting sprayed up into the engine compartment. But it stops at the cross-member so doesn't impede access to the drain plug.
It is very useful for catching spanners etc, and they can't roll away out of reach because they are caught by the cross-member. It is held on by 6 proper threaded bolts - greased of course.
A full undertray would reduce cooling of the sump - is that a good thing or a bad?
Bellypans - Number_Cruncher
There is probably more thermal resistance between the oil and the inside of the sump, so cooling the outside of the sump doesn't make a huge amount of difference to the oil temperature within.

Generally, you want to keep the engine oil at about 100 degrees C. Hot enough to evaporate condensation and unburnt fuel, but not too hot to begin to degrade the oil.

number_cruncher
Bellypans - Cliff Pope
There is probably more thermal resistance between the oil and the
inside of the sump, so cooling the outside of the sump
doesn't make a huge amount of difference to the oil temperature
within.

>
>>

I've just remembered the elaborately-finned aluminium sump on a car I once had. It projected downwards, then spread out sideways to be wider than the engine block. A bit of an unnecessary affectation then?
Bellypans - Number_Cruncher
If it weren't for the problem of sludge, the fins would have been better on the inside of the sump!

number_cruncher
Bellypans - malteser
One of the most useful items for servicing cars (IMHO) is
a tub of copper grease. I put a bit on almost*
every fastener and metal to metal joint when working on suspension
and external components. It makes the future disassembly easier by
reducing the effects of salt and water on the parts. I
remember the bellypans (2) on my Mazda 626, which were secured,
in part by 6mm bolts with penny washers. First removal was
difficult and necessarily aided by **40 (or similar product), but once
greased, completely trouble-free.
* Not on brake hose connections, thanks.


Absolutely agree. When I had a dealership my workshop manager always put copper-eze on bolts/nuts he knew he would be working on later in the life of the car. This was at the PDI stage, but being Ladas the PDI was three to four hours each car, so a little extra time then saved much trouble later.
--
Roger. (Costa del Sol, España)
Bellypans - none
Whilst on the subject of sumps I had to replace yet another VW Caddy sump today, that's the third in about 3 months. The engine tray hides it but doesn't provide any protection. All had been grounded and the damage to all three was the same - a large crack around the sump plug. The one I replaced today had virtually no damage to the undertray, just a couple of light scrape marks, the tray must have been forced upwards and then sprung back to it's original position. I asked the delivery driver if they sold many sumps, she said "five in a good week". The problem seems to be restricted to the later aluminium sumps, not the older steel ones.
Bellypans - Sofa Spud
I put a post on here some time ago wondering why manufacturers don't fit smooth whole-car under trays. Obviously they would not be a single moulding but in sections (held in place with PROPER fastenings, mind you!). There would have to be gaps for the exhaust, suspension and to help airflow through the engine bay, but a full length undertray would save fuel at higher speeds and prevent mud build-up on the underside of the car's structure.

Cheers, Sofa Spud
Bellypans - frostbite
In a word, COST.

Nice idea, but no-one likely to choose to buy a car solely because it's so equipped.