Our diesel Ford Focus suffered a big DPF fault with other damage - is the trader who sold us the car liable?

I am writing you regarding my Ford Focus 1.6TDCI. I purchased it in April 2012 with 38,000 miles on the clock. In October the engine malfunction light came on. I took it into the Ford garage we purchased it from. They took it for a run and cleared the filter and code under warranty. On their advice we put in premium diesel and took the car for a long run each week to keep it clear. On 7 December, travelling along at 85mph on a long straight road, the engine malfunction light again came on. The garage again connected its computer and diagnosed a DPF fault but failed to check anything else. They then took it for a drive to clear the filter, where the engine had a sudden surge of power, stalled and failed to re-start.

When they checked the oil there was three inches too much oil in the sump, the injectors had melted and the turbo had blown. An independent diesel mechanic has confirmed up to £4000 worth of damage to a car I purchased for £8000 eight months ago. I was wondering if you had any advice. Did the DPF cause all the other problems? As the original fault with the DPF occurred whilst under warranty does that mean they failed to fix it the first time? Also, as their mechanic was driving it at the time of all the other faults, does that mean he's liable?

Asked on 2 February 2013 by KB, Mistley, Essex

Answered by Honest John
Yes, the selling dealer is liable. And yes, the problem is the DPF. This is a big canister on the exhaust manifold with a matrix inside designed to collect the unburned hydrocarbon soot on start up, then burn it off while the car is in use. For this to happen with first generation DPFs, the car needs to be driven distances regularly at around 2000rpm. Some DPFs fitted to Peugeot, Citroens and Fords have a tank of Eolys fluid, a measure of which is injected into the car's fuel tank every time fuel is added. That can last 30,000 - 80,000 miles, depending on how often fuel is added, then needs replenishing.

The DPF may also be regenerated by an engine programme that adds additional diesel fuel to create the necessary heat inside the DPF, but if the DPF is too choked up, that fuel dribbles down the engine bores into the sump. That appears to be what happened in your case. It's why I advise against buying ex-fleet diesel cars. The most trouble occurs after year three. I hope your warranty covers this disaster.
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