Vauxhall Astra H 1.7CDTI - Mystery diesel leak. - Royston O

I have an intermittent diesel leak from around the back of the injector pump somewhere. The pump itself is dry on the outside, all around the injectors, glow plugs, the high-pressure pipes are all clean and dry; but underneath and behind that there is evidence of a diesel leak. The back of the car also gets covered in diesel when it is leaking, including the rear window, which is how I know when it's happening.

It only leaks on warm days when I am driving at about 60 - 70 mph, or if I am accelerating hard up a hill. The rest of the time I cannot make it leak even when I try (or at the garage when they try). We steam-cleaned the engine, then revved the nuts off it with the bonnet up, looking for the source of the leak. Then we put it on a ramp, more revving, but still no leakage.

I am not an expert on diesels, my mechanical experience is limited to motorbikes really, so I am not really clued up as to where I should be looking for the problem. There is a silver disc that is part of a supply or return hose (I think), which seems to be where the greatest amount of diesel is accumulating, but there is no obvious damage to the hose or the thing itself.

Has anyone heard of this before? Any clues or pointers? What is the silver disc thing for - it's really starting to bug me that I don't know what it is? Thanks in anticipation of your answers. At £1.45 a litre I can't afford to be leaking diesel like that.

Vauxhall Astra H 1.7CDTI - Mystery diesel leak. - tdc

Diesel covered roads and motorcycles......not a good combination!

Just in case you haven`t sorted it yet,wrap the suspect pipe etc in cotton-wool or dark fabric,twirl some light-gauge wire around it to keep in place and stop regularly to check for absorption.

Vauxhall Astra H 1.7CDTI - Mystery diesel leak. - Royston O

Thanks! I'll try that once the warm weather comes back. I've got some bandages that ought to do the job. I'll report back when / if I find it!

Vauxhall Astra H 1.7CDTI - Mystery diesel leak. - Royston O

Hi! The warm weather is here, and so is my diesel leak. I tried the bandages trick, and it worked, thank you very much. The culprit was the return hose from the injectors to the high-pressure pump.

The hoses appear to be in fairly good shape, but there is a little non-return valve mounted inline (it's about 15mm long) to stop the pump from pumping diesel straight back to the injectors, I guess. It was not allowing fuel to return, the only problem being that it wasn't allowing fuel to pass in the correct direction either. I suspect that is the cause of my leak.

I need to wait for a parts department to open on Monday so I can pick one up (I hope!), but hopefully that is the root of the problem. I'll let you know.

Here's a pic of the guilty party.

Thanks again!

Vauxhall Astra H 1.7CDTI - Mystery diesel leak. - daviddob22

Hi! The warm weather is here, and so is my diesel leak. I tried the bandages trick, and it worked, thank you very much. The culprit was the return hose from the injectors to the high-pressure pump.

The hoses appear to be in fairly good shape, but there is a little non-return valve mounted inline (it's about 15mm long) to stop the pump from pumping diesel straight back to the injectors, I guess. It was not allowing fuel to return, the only problem being that it wasn't allowing fuel to pass in the correct direction either. I suspect that is the cause of my leak.

I need to wait for a parts department to open on Monday so I can pick one up (I hope!), but hopefully that is the root of the problem. I'll let you know.

Here's a pic of the guilty party.

Thanks again!

Hi

I have the exact same issue with my 1.7CDTI. There appears to be diesel leaking, but no signs of the leak under low speeds or revs/ try to show Vaux dealer and nothing, yet after a 60 - 70 mph run, there is diesel under the engine cover, around the top of the engine.

None of the fuel lines seem to be leaking/ split, I am just wondering if this non return valve solved your issue, and if so did you get the part from vaux and fir it your self

Thanks

David