BMW 520i Y reg 2.2 Saloon - Severe vibration problem - Rossa

The vibration is coming from under the car. Very noticeable between 65-85mph, so local driving ok, just motorways are a problem. It starts to build from 65 when accelerating but gets worse when ease back to constant speed. It is a rapid uneven thudding, hard to describe. No noise, just the vibration.

Can feel it through steering wheel and gear lever though there is no movement in the steering wheel as you get when wheels are unbalanced. You can "feel" it through the front seats and any passenger in front is now picking up on it. Has gradually got worse over the last month or so.

Had wheels balanced 4 times in last 8 months, wheels have been changed round and now propshaft has been given all clear as we thought it might be a bearing. Garage can't find anything so just wants to leave it to see if it gets even worse.

A friend has suggested that it maybe the flywheel which is a major job as I understand that the garage will have to drop out the gearbox before they can even see if it is the flywheel.

Car is 2001 with just over 50k on it. My third 5 series, never had this problem before and get the sense that the garage is getting fed up of it too!

Any other ideas?

BMW 520i Y reg 2.2 Saloon - Severe vibration problem - Collos25

There are many bushes in the steering and suspension anyone that has failed would cause the symptoms you describe.The E39 has quite a complicated suspension and steering layout all parts are manufactured out of an aluminium alloy and can be purchased in the UK at GFS also the engine mounts a notorious for failing along with the rubber propshaft doughnuts you really need the car checking on a rolling road or by a good BMW person.You can buy a complete bush kit but you would need a special bush remover or you can buy a complete suspension and steering kit .One pooint of to watch out for if you replace any part on the suspension or steering that is fastened to the bodywork mark the exact position with a white marker if you re assemble and you are above a millimeter out you will soon know when you first drive the car.

BMW 520i Y reg 2.2 Saloon - Severe vibration problem - Rossa
Thanks for the info Andy.

This isn't something I would DIY. Not mechanically minded enough to even attempt it.

I'll discuss with garage when pick up car tomorrow.