01 2.2i Groans in mornings also getting 'tappity' - Chips with everything
Apologies for the vague subject title - it's the best I can think of!

I've looked in HJ's (excellent) CBC guide and am now starting to worry....

First off the car (Petrol 2001 Vectra 2.2i Estate with 45k) makes a distinct 'groan' every time on the very first start off the day. I'm near 100% sure it's when the clutch hits biting point.

Secondly, it's starting to sound rough, tappity perhaps which sounds like the oil starvation problem mentioned in the CBC guide.

Any ideas, with any sort of guide to costs would be much appreciated.


Thanks in advance!

SLT

Edited by Pugugly {P} on 09/10/2007 at 19:29

01 2.2i Groans in mornings also getting 'tappity' - Dynamic Dave
For everything you need to know about the all aluminium 2.2 engine, but were afraid to ask, goto:

www.z22se.co.uk

01 2.2i Groans in mornings also getting 'tappity' - ChicksFan
Could the cam chain be dry and about to fail, or was the car recalled for the modification to cure oil starvation?
01 2.2i Groans in mornings also getting 'tappity' - Chips with everything
Thanks to you both, much appreciated.

I don't think the car has been recalled, but that's something I will be persueing - even at this stage.

Cheers!

01 2.2i Groans in mornings also getting 'tappity' - Pugugly {P}
If its any help you can check on the VOSA website whether your car was one that should have been recalled.
01 2.2i Groans in mornings also getting 'tappity' - Dynamic Dave
Unfortunately the VOSA website doesn't cover this recall.
01 2.2i Groans in mornings also getting 'tappity' - ChicksFan
From Honest John's car by car info:

"Vauxhall Z22SE 2.2 litre engine was modified from March 2002, engine number 11065400, to overcome the timing chain lubrication problem. The problem was caused by an undersized oil spray nozzle which got blocked, starving the timing chain of oil. If the timing chain problem has been subsequently rectified, a modified `bolt' is fitted, with `nicks' on the corners of the hexagon."

Has yours got the 'nicks' or not? If not it hasn't been rectified.
01 2.2i Groans in mornings also getting 'tappity' - Dynamic Dave
A picture of said lubricating nozzle (so you can identify whether the mod has been carried out) can be found in this thread:-

www.z22se.co.uk/forum/viewtopic.php?t=8

Edited by Dynamic Dave on 11/10/2007 at 01:43

01 2.2i Groans in mornings also getting 'tappity' - ChicksFan
Good link Dave!

You'll see that someone had exactly the same symptoms as Chips with everything just before their cam chain snapped.

Needs doing urgently IMO.

Ron
01 2.2i Groans in mornings also getting 'tappity' - Chips with everything
Fantastic responses from all - many thanks.

The link is potentially very (very!) helpful but for one thing - I'm a total amateur under the bonnet and am not sure what this part is or where to find it - sorry!

01 2.2i Groans in mornings also getting 'tappity' - Dynamic Dave
not sure what this part is or where to find it - sorry!


If you look down the back of the engine (on the alternator side) you *should* be able to see it.
01 2.2i Groans in mornings also getting 'tappity' - Chips with everything
Thanks DD, I'll have a look when I get home.

In the meantime the car is booked in at Vauxhall for tomorrow morning - thanks again!
01 2.2i Groans in mornings also getting 'tappity' - SpamCan61 {P}
The engine number is often on the V5, it can be a pain to find on the engine itself. Another thread on the 2.2 chain snapping frenzy here:-

www.cavweb-forums.co.uk/showthread.php?t=122350
01 2.2i Groans in mornings also getting 'tappity' - RoadDevil
Definity register on www.z22se.co.uk and take a long look at the 'Cam Chains' section, closely followed by contacting Benny (Vauxhall trained) if you can get the car to Wolverhampton - he'll change the chain, jet and other items to the revised parts for (I think) £260 - alot less than a dealer will charge. If I were you I would stop driving the car until it's done as all the symptoms sound like IT WILL snap soon and then you're likely to need a new engine. 46k is right on the mileage these fail at too.

HJ's advice is a bit wrong as the cutouts in the tensioner do not indicate the presence of the new type chain. All 2.2 petrol Vectra Bs (and some Cs too it seems) had the small jet and weak chain from the farctory.

Good luck!
01 2.2i Groans in mornings also getting 'tappity' - Chips with everything
Thanks RoadDevil - I've been on the forums (as recommend by DD) and they're an eye opener.

Unfortunately I don't think it will make it to Wolverhampton - it might, but it's a BIG risk and over and well over hours drive.

Cheers.
01 2.2i Groans in mornings also getting 'tappity' - Chips with everything
Thanks SpamCan61 - very helpful.

Results so far:
Vauxhall Garage - extremely helpful Service Manager. Said I'd be looking at £500 to get the work done and suggested I phone Customer Services - any contribution was out of his control.

Vauxhall Customer Care - a disgrace.
Phoned them - got a case number by a very dismissive individual, but who seemed to sympathise with my claim as we've had the car since 08/2002 (first registered 09/2001) and kept up a Full Vauxhall Service History.

They advised that they'd have to speak to the Service Manager to confirm claim(like anyone would make it up!) and SM would get back to me - which he duly did - to advise that they'd rejected the claim and would contribute nothing despite a fix being available since March 2002.

I asked him to phone back (as he seemed genuine - no really!) which he did and said he'd got it upto 20% but doubted they'd go higher although he suggested I try. He's also quoted doing the full job at warranty rates, a discount of 10% on parts and it comes in at £360 now.

This clashes somewhat with my expectations of 100% plus an apology from Vauxhall - I had just this when I bought a BMW from auction a few years back and it suffered the Nickasil issue, so I'm very dissapointed in Vauxhall 'Customer Services'.

I personally think this is a much hushed up safety issue - my wife drives this with the young children in. When I think of the motorway journeys we've done (although not many 45k in 6 years says that) I shudder to think of what could have happened - 70mph + motorway + cam chain snap anyone?

Thoughts of small claims (although I have one of those outstanding at the moment - and it seems to favour the judged guilty defendant IMO), trading standards who have been less than useless in my small claims court process, even Watchdog all spring to mind. But the hassle I can live without.

Needless to say, no Vauxhall badged car will ever darken our driveway after this experience.

In the meantime - Help! What should I do?

Many thanks in advance - it really is much appreciated.
01 2.2i Groans in mornings also getting 'tappity' - ChicksFan
The car is no good as it is, so get it repaired at the £360 quoted cost. If you really want to get legally entangled then when you pay the bill, write "paid under protest", on it. This leaves you open to sue for the cost of the repairs (no guarantee that you'd win though).

My next-door neighbour had exactly the same problem as you, except that his cam-chain broke. He argued that his car had been serviced by the Main Dealer as per the schedule and that no cam chain should break at such a low mileage. In the end he got the work done at no cost to himself by the Main Dealer. He had to be quite assertive though, politely of course, and of course the cost of the work well exceeded what yours will cost as there was considerable damage to the valves and cylinder head. He had bought the car brand new from them though and it was only just out of warranty.

Your Main Dealer ought to be grateful that you identified the problem before major damage occurred, but I don't think they'll see it that way. Furthermore, you bought the car second-hand and you may not have bought it from them I guess.

It is a KNOWN FAULT, there is a fix which Vauxhall carry out, and Vauxhall are demonstrating some goodwill towards you by knocking £140 off the bill for a SIX YEAR OLD car. Sounds fair to me.

Ron
01 2.2i Groans in mornings also getting 'tappity' - RoadDevil
£360 sounds a good deal from a dealer, in your circumstances I'd get them to do it, pay the bill and then attempt to get as big a contribution from Vauxhall afterwards. What, if anything Vauxhall give seems to be a total lottery - see www.z22se.co.uk for tails of woe (or triumph). Somewhere on there I think is an account from someone who needed a new engine, paid a well into four figures sum without having heard of the problem, subsequently found out through the online information, complained to Vauxhall and got a full refund.

I think there's also some information on there suggesting Vauxhall will contribute for claims under 60k miles with FSH until Dec this year(?). This engine is basically a USA engine used in a lot of stateside GM products - the chains are snapping there too which is probably why they won't openly admit there's an issue as it would probably finish GM to fix it. If they keep sweeping it under the carpet eventually it will go away as the affected cars enter old banger territory. Other than the chain issue it's a good modern engine - I changed my chain myself two years ago, took me the best part of 2 days, I think Benny can do it in three hours!.
01 2.2i Groans in mornings also getting 'tappity' - Chips with everything
Thanks RoadDevil, I've read those tales on z22se and am just totally disgusted with GM's mixed attitude.

I'm just going to pay the bill, which the Service Manager has done well to reduce to a minimum and never ever buy a GM car again. The contribution from GM is never going to be what I expect and the grief that will come may way for, what, an extra 10% possibly? No thanks.

Trading Standards will also be getting a call but I don't expect anything from that.

I'll also be writing to GM's UK head office, not for an enhanced contribution, but to show how they've just lost a loyal customer for life. I don't think they'll shed many tears though!

Thanks again,

Chips.

01 2.2i Groans in mornings also getting 'tappity' - Chips with everything
Thanks Ron.

Just to clarify though I did buy the car off this particular dealer 6 years ago. I don't want to become legally entangled, I'm still in the process of trying to recover monies from a Small Claims judgement from 10 months ago - pure (expensive) hassle to go down that road again in my opinion.

I'd agree with the level of goodwill if this was a wear and tear issue or warranty claim - however it's a design fault and a safety concern.

However I think I'm the only one who feels this way = so maybe that should tell me something!
Cheers,

Chips.
01 2.2i Groans in mornings also getting 'tappity' - RoadDevil
I'd say it's still worth a bit of effort to make a reasoned and firm argument (FVSH, 6 years ownership, loyal Vauxhall customer, etc) to vauxhall aiming for a full refund of cost, especially as you've saved them from maybe having to fund fully or partially a complete engine replacement - you might be surprised, confronting them with their own internal document (available from www.z22se.co.uk, et al) detailing the issue appears to be a tactic which causes them to cave in. Personally, the amount of effort I'd expend would be proportional to how much £360 mattered to me. Some of the people who've persisted with alot of effort on their part probably can't afford to lose that kind of money - how many headaches is it worth.

I get the feeling most manufacturers are going to be similar to deal with in similar circumstances - Vauxhall doing a full recall on this would probably send them on their way to meet Rover!

At least you'll get the car back with plenty of life left in it and be safe in the knowledge your car isn't going to join the long list of failed 2.2's.
01 2.2i Groans in mornings also getting 'tappity' - Chips with everything
Quick update on this.

I wrote an emotive yet totally factual letter to Vauxhall Head Office (Customer Care), they have now agreed to reimburse me with 90% of the cost.

They've done the right thing in my opinion.

Thanks again all!
01 2.2i Groans in mornings also getting 'tappity' - Pugugly {P}
Good and unexpected result then ?
01 2.2i Groans in mornings also getting 'tappity' - Chips with everything
It was indeed - I nearly rested at 20%, but Mrs.Chips provided the extra inertia.

10/10 for the dealership - unbeknown to me, they had also put my case forward. In fact the service manager asked Mrs.Chips if she'd heard anything from Vauxhall Customer Care when she picked the car up.

So after the cheque arrives we will have only stumped out £36. To make the deal even sweeter the invoice states that the Aircon has been regassed. I recently had this done on my car (530d) and that was a LOT more than £36!

All in all, we're happy.

'might even buy another Vauxhall again!

Cheers!
01 2.2i Groans in mornings also getting 'tappity' - Pugugly {P}

'might even buy another Vauxhall again!"

That was my unposed question !!
01 2.2i Groans in mornings also getting 'tappity' - ChicksFan
Well done SLT, and well done to your wife as well for providing the added motivation.
Good for Vauxhall too in making the right decision.

£36 ??? Less than the cost of a tank of fuel !!! What a result !

Just proves the value of this forum too.

Ron
1995 C280 Elegance (for comfort)
1995 Corsa Swing (for daily commute)
2005 206CC Allure (for fun)