Prius PHEV, circa 2017 to 2022 model. - Toyota prius braking system - gordonbennet

So as not to further disrupt another thread i've started this one.

Depending on my work situation in the next few weeks/months our choices of vehicle(s) might change, having recently had a solar system fitted it would make most sense to have a plug in hybrid, i'll only consider Toyota or Suzuki badged (made by Toyota) hybrids, Prius Plus PHEV would be better for us but are usually snapped up by taxi operators.

Another poster suggested that Prius brakes weren't physically connected to the normal hydraulic brakes, that alone would rule them out for me along with such oddities as physically disconnected steering, i trust Toyota more than anoy other car maker to do things right but no matter how well designed and made things can and do go wrong.

I've since been reading as much as i can, its not easy to find out minute details but as far as i can discover Prius has a very similar basic braking system as fitted to our 20 year old Landcruiser, ie a combined master cylinder/ABS/pressure pump unit, its a reliable system where in the event of electrical failure you still have (far higher pedal pressure) manual brakes.

As far as i can find out Prius master cylinder appears to still be connected to the brake pedal directly, though obviously there's more involved than my simple 4x4 because initial and normal braking prioritises regen.

I found this part for sale for the particular Prius model of interest and correct years, it looks like a scaled down version of Landcruiser combined brake units which have given sterling service to many models since around 1998 and is still being fitted, unless i'm much mistaken its designed to be operated directly from the brake pedal.

tdxltd.co.uk/products/toyota-prius-1-8-phev-genuin...9

Thoughts please.

Prius PHEV, circa 2017 to 2022 model. - Toyota prius braking system - elekie&a/c doctor
All cars have some kind of hydraulic/ mechanical braking system directly connected to the wheels. It’s the way the systems function can vary. Current trend is to move away from vacuum/ servo with master cylinder to fully electronic/ hydraulic braking . EVs have electronic hydraulic systems. I don’t know of any cars with fly by wire brakes .
Prius PHEV, circa 2017 to 2022 model. - Toyota prius braking system - gordonbennet

Thanks Doc, i was hoping that was the case, i would have thought Tesla would be the first to go fly by wire brakes/steering maybe on their truck.

If we do go down this road i know it will be a learning cuve for me as i maintain my own brakes to what i hope is a high standard, will be the first venture into working on an EPB too, i believe there's a proper method to safely shut the system down before working on it, same as with Merc's SBS system, hopefully my current version of Techstream covers the Prius models in question.

Prius PHEV, circa 2017 to 2022 model. - Toyota prius braking system - mcb100
There do seem to be a couple of Prius braking variations, and I’ve seen images of pedals directly acting upon master cylinder.
The difference being that the driver is only issuing an instruction to slow down, with the electronics then deciding whether that can be achieved via just electrical regeneration or hydraulics will need to be deployed.
Prius PHEV, circa 2017 to 2022 model. - Toyota prius braking system - gordonbennet

I would have thought a direct connection to the master cylinder, as shown on the unit in the link, would mean even if all electric power was lost shoving the brake pedal would still operate the brakes but obviously without an assistance.

Also in the event of a panic stop when the driver jumps on the brakes isn't the regen system 'sidelined' as it were allowing the standard hydraulic brakes to do what they have always done.

Not nit picking here, just making sure there's a standard pretty well fail safe system backing things up in case of complete eletrical failure...many years ago driving my sisters Wartburg Knight i experienced complete brake failure (most likely boiled or poor quality fluid, changed fluid and it never happened again), fortunately the superb park brake thanks to rear drums stopped the car effectively, belt and braces for me.

Edited by gordonbennet on 07/09/2025 at 15:48

Prius PHEV, circa 2017 to 2022 model. - Toyota prius braking system - elekie&a/c doctor
You’ve definitely got a mechanical link to the hydraulic system if the electric pump fails . Similar to driving with no vacuum servo assistance. Electric hydraulic brakes are nothing new . Ford Granada / Scorpio models had it in the 80s . The MB Sbc system was similar but had timed out functionality. Audi now have similar issues with their larger models. The abs system has a limited number of brake applications before the complete module needs replacement. Not a cheap job .
Prius PHEV, circa 2017 to 2022 model. - Toyota prius braking system - gordonbennet
You’ve definitely got a mechanical link to the hydraulic system if the electric pump fails . Similar to driving with no vacuum servo assistance. Electric hydraulic brakes are nothing new . Ford Granada / Scorpio models had it in the 80s . The MB Sbc system was similar but had timed out functionality. Audi now have similar issues with their larger models. The abs system has a limited number of brake applications before the complete module needs replacement. Not a cheap job .

Toyota don't have a counter system in place, quite ludicrous that MB and Audi should have done so IMO though MB dropped the SBC system in short enough order.

The pressure pump is what will give trouble on the Toyota set up if anything will, thankfully very rare to do so and chances are it will be at least 25 years old before needing work but www.robsonandfrancisrewinds.co.uk/ can rebuild said motor itself if needed, which is just as well because a new combined unit is in the £thousands and far as i'm aware Toyota will only sell complete units, whether the more compact unit fitted to Prius can be similarly separated and overhauled by a specialist haven't a clue.