Land Rover Defender 110 - Experts - Adampr

I have a guy working with me at the moment, he drives a Defender with (I believe) the 300tdi engine. Yesterday, it sprung a fuel leak just as he arrived - diagnosed as a problem with fuel lift pump. He got a replacement and set about fitting it today.

After a lot of arguing with an almost completely inaccessible bolt, he eventually got it swapped over and went to start it. No problem with the starter, but just not catching.

Face palms all round - we had forgotten to prime it. 25 pumps on the little lever with fuel audibly passing through the filter, we gave it another go. Still not catching. More pumping, more trying, nothing working.

In the end, we phoned his usual specialist mechanic several hundred miles away. He said " it could be one of two things. Look on the back of the injector pump and there should be a black wire". That was as far as he got before the black wire, disconnected from the injector pump, was spotted and pushed back on. It then started immediately.

It just got me thinking, it could have been sat in a garage whilst somebody looked for the OBD port or just tried it again for weeks on end, but it took someone who knows these vehicles 30 seconds to fix on the phone. Will these people still exist in 20 years time? Will any depth of knowledge exist in 20 years time?

Edited by Adampr on 14/08/2025 at 21:15

Land Rover Defender 110 - Experts - elekie&a/c doctor
Modern mechanics struggle to fix anything if it hasn’t got some kind of diagnostic system. Manual testing and analysis is very much old school and the people doing this are gradually disappearing. I do love old fashioned nuts and bolts technology.,
Land Rover Defender 110 - Experts - bathtub tom

How did the black wire on the back of the injector pump become disconnected, if the lift pump was replaced?

Land Rover Defender 110 - Experts - Adampr

How did the black wire on the back of the injector pump become disconnected, if the lift pump was replaced?

I imagine it got knocked during the many attempts to get a socket on to one of the bolts for the lift pump. That's kind of my point - it was reasonably unrelated to the work that had been done but a specialist could identify the issue over the phone because he knew how these engines are put together.

Land Rover Defender 110 - Experts - edlithgow

These people will be replaced with AI

Which will probably think its something to do with Taylor Swift

Because isnt everything?

Land Rover Defender 110 - Experts - elekie&a/c doctor
Diesel lift pump is bolted to the engine block right behind the main diesel pump. Very easy to disturb any wiring in this vicinity.
Land Rover Defender 110 - Experts - daveyjp

Reminds me of a colleague who bought a diesel X type. It kept throwing engine fault codes. He spent lots of time and money trying to sort it.

Then called a Jag specialist who asked him to look and see if the wiring loom was near a pulley. It was and had chafed a wire. £20 to splice in a new piece of wire and the engine ran perfectly.

Land Rover Defender 110 - Experts - Steveieb

My work colleagues Modeo Diesel kept cotton out and the main dealer spent lots of time trying to diagnose the fault , changing various parts.

A post on HJ turned up the fact that some of these engines had a wiring harness that was too short and got damaged when the engine moved in its supports

New harness after the possibility mentioned to the dealer who was flummoxed until then