00 2.0D Diesel leak - merlin
I have an old Mazda 626. After a visit to a specialist aircon garage to get the air con fixed it developed a diesel leak. Not sure if this leak is related to the mechanic trying to fix the aircon as the leak is where one of the fuel pipes enters the engine block. It doesn't seem likely this area could have been disturbed but it is a bit of a coincidence that the leak started when it did.

Anyway I then took the car to my normal independent garage. They took the head off and decided it needed a new fuel pipe and injector - cost £392. I gave them the go ahead about 10 days ago now. Yesterday I thought I had better chase them as SWMBO was getting restless what with no car and a 2 year old daughter... Turns out the injector had arrived but no fuel pipe as this is on back order. From talking to Mazda myself it seems that they have to go to the original supplier in Japan to get the part, hence a 6 - 8 week delay which is not acceptable given my family needs. The garage said that they would put the car back together and try to seal the leak. This would then give me some time to find a new car. I picked the car up today but almost immediately noticed it was still leaking diesel much as before.

Is there anything I (or a garage) can do to fix the diesel leak so I can keep running the car for another few weeks/months until the new car arrives?
00 2.0D Diesel leak - bell boy
have you tried your extra special wand?
00 2.0D Diesel leak - merlin
Not that sort of merlin unfortunately - originally came from an IBM project which IIRC was named after a bird...
00 2.0D Diesel leak - bell boy
if you can clean it of diesel you could try jb quick welding it
its a putty that dries like concrete,ideal for sump leaks etc
www.repairproducts.co.uk/page42.htm

try halfords

Edited by bell boy on 21/05/2009 at 21:59

00 2.0D Diesel leak - piston power
What is the problem a hose or a pipe that is split? can you not make one the garage i mean?

Im sure a temporary repair can be made try a better garage.!
00 2.0D Diesel leak - astrabob
Try car breakers. Internet searches can often come up with the correct part.
Bound to be a few of this age scrapped.
00 2.0D Diesel leak - merlin
From speaking to the mechanic apparently there's nothing obvious wrong with the pipe. It seems that the connection between pipe and injector is an interference fit so maybe over time it has just worked lose. If this is the case then using a second hand injector fuel pipe would probably not seal either.
00 2.0D Diesel leak - DP
The injector pipes are screw on (union) fit. They are under considerable pressure, and would never be interference fit. The pressure at the injectors, even on an older diesel, is sufficient for fuel to pass through human skin if a hand or arm is exposed to the spray.

The small leak off pipes are push fit, and any fuel resistant rubber pipe of the right diameter can be used.


00 2.0D Diesel leak - merlin
Thanks DP - you are right, the injection pipe does screw on. The garage unscrewed this when they first looked at the leak. After screwing it back on the leak was much worse. This would suggest the leak is something to do with this screw joint.

I spoke to a couple of garages this morning about doing some sort of temporary repair. Both were negative. One said we don't do that sort of thing these days - not allowed...

I have now decided to wait for the new injection pipe to arrive from Mazda. Hopefully the long delivery time quoted was pessimistic. In the meantime we will be hiring a car and using the bus.
00 2.0D Diesel leak - 659FBE
Go to a proper diesel specialist (not a car dealer) and have a new pipe made up. This is absolutely simple basic stuff to the right people.

659.
00 2.0D Diesel leak - merlin
Updating this thread - I did try several proper diesel specialist but getting a new pipe made up was beyond them.

Anyway the correct injector pipe has now arrived at the Mazda garage. I called the garage (not dealer) that investigated before to book it in to get this fixed. However they are asking if the injector itself is still at the dealers as they think it needs both an injector and pipe.

Speaking to another garage before when I tried to get a quick fix done, they thought that it would only need a new injector pipe.

So who is right? I know this is a difficult question but do I really need a new injector, at considerable expense, or will the new injector pipe fix the diesel leak?

FWIW the mechanic who checked out the leak originally couldn't see anything obviously wrong with the pipe.
00 2.0D Diesel leak - merlin
Thought I should update this thread with the conclusion incase anyone's interested..

Well after a long chat with a mechanic at the garage I decided to fit the new pipe with the old injector. The reasoning being that the injector pipe was likely to be the part that was faulty and the injector was the harder metal of the two so a new pipe should seal.

Unfortunately the new injector pipe didn't cure the diesel leak although it wasn't as bad as before. I was now faced with getting a second new injector pipe and new injector at considerable expense, plus another long wait while the pipe came from Japan. The garage advised that to guarantee the seal a new injector pipe had to be fitted with the new injector.

I couldn't wait for the parts to arrive so decided with a heavy heart to trade the Mazda in for a nearly new Merc. It was sad to see it go as it had been a very good car until the last few months. Just hope the Mercedes is as good.