VAG - VW DSG 7-spd recall grows - Sulphur Man

It seems the issues with VW 7-spd DSG box, DQ200 variant, are growing.

Having issued a massive 400,000 unit recall in China, and blaming the fault on local Chinese suppliers, VAG have now issued a recall for Aus and NZ.

They previously claimed that Aus and NZ DSG boxes are manufactured in Germany, and therefore unaffected. Now they claim that the problems are caused by a combination of temperate climate, humidity and driving environment. Considering NZ climate is comparable to most of Europe, that's hard to swallow.

http://www.autocar.co.uk/car-news/motoring/vw-uk-no-dsg-recall-required

The bottom line is this 7-spd box is relatively new in it's product life and is now subject to a near global recall. Were I an owner, I'd have little long term confidence in the reliability of this gearbox.

VAG - VW DSG 7-spd recall grows - daveyK_UK
Surely there is a car savvy MP who can lead a campaign to force a re-call in the UK?

VAG - VW DSG 7-spd recall grows - balleballe

Why would they bother. They probably have car's on HP as 'expenses' funded by the taxpayers

VAG - VW DSG 7-spd recall grows - mustangman

I note from reports of this problem, that affected vehicles are being granted extensions to the warranty cover for the dsg boxes.

However warranty appeared to be 5 years + anyway before this problem surfaced. It would appear that different warranty durations for different countries is normal. As ever the good old UK loses out, with 3 years being the norm unless you go for Hyundai/Kia or Toyota.

VAG - VW DSG 7-spd recall grows - balleballe

A previous colleague of mine had a Passat with a DSG.

Whilst in it's warranty period (around 18 months old) the DSG packed in.

They initially refused to do anything as they said it was due to abuse from the driver.

He does around 50k miles a year, and uses the handbrake on hills so I doubt this was the case.

I think VW ended up paying for the parts but not the labour (or vice-versa)

VAG - VW DSG 7-spd recall grows - unthrottled

They initially refused to do anything as they said it was due to abuse from the driver.

How do you abuse an automatic-press the flappy paddles too quickly?!

VAG - VW DSG 7-spd recall grows - coopshere
Sand - Head - Ostrich!!!
VAG - VW DSG 7-spd recall grows - unthrottled

Anything that hinders the insidious encroachment of automatics into passenger cars is to be welcomed!

VAG - VW DSG 7-spd recall grows - mss1tw

Here here :-D

VAG - VW DSG 7-spd recall grows - daveyjp
DSG abuse is easy. Put in D and hold on hills using the accelerator, eventually the car will cut out as it self talls in an attempt to protect the clutch pack.
VAG - VW DSG 7-spd recall grows - unthrottled

I thought DSG equipped vehicles came with the electric handbrake to prevent that happening.

VAG - VW DSG 7-spd recall grows - daveyjp
You still have to activate the handbrake, some drivers are still lazy.
VAG - VW DSG 7-spd recall grows - dieseldogg

Except a dry clutch should be fit for reasonable tick-over revolution hill holding.

Our 250,000 plus 1.9TDI 110HP Galaxy was mildly "tweeked", towed regularly, done the Alps etc.

Also I would have held her on the clutch in queues of traffic on moderate inclines, bytimes.

ALL on the origional factory clutch.

Which was still absolutly 100% functional when she was parked up.

So a dry clutch pack in a DSG should be fit to be engineered so as to allow low speed manouvering on slopes, such as easing out of a very tight parking space on a hill.

Especially since VW "bummed" about the extra low first gear fitted to the dry 7 speed for this very reason, I can only presume.

regards

marcus

VAG - VW DSG 7-spd recall grows - KB.

I have a 7 speed DSG on my Yeti. It doesn't have an electric handrake, so no need to pursue that any further. Yes, it does protect itself by cutting out the drive when hovering,stationary, on a hill for more than a few seconds. Yes there is, what could be considerd, a very short delay in taking up the drive...but probably only a nanosecond more that that which a driver would display himself if taking off in a manual. Yes you do have to 'feather' the throttle a bit when taking off (especially on gravelly surfaces) otherwise it can spin it's front wheels (mine's 2WD), but, again, probably no more than you or I might do in a manual (in a manual, I think a driver has a bit discretion about how much he slips the clutch, whereas the DSG, being more automated, doesn't have the ability to slip itself if it so chooses). In my opinion the changes, when on the move, are utterly seamless and far quicker and smoother than can be achieved manually. My fear is of running it beyond the warranty but my service man, to whom I spoke today, assures me that if VAG have seen that you have had the car in for VAG servicing, then they would bear the cost of DSG related work beyond the expiry of the warranty (but we don't know for how long, of course.....and I still think I'd take out a VAG extended warranty.

I had an ASG. automated manual/automatic (your choice of description) today. Compared with the DSG they are on different planets, in my opinion. Huge lurches as the drive is disconnected and reconnected during enthusiastic acceleration. No creep. Much less effective Hill hold Control. 3250rpm at an indicated 70mph as oppose to 2400 rpm on my Yeti.

If you don't like automatics in passenger cars then desist from buying one but don't try to stop people that do like them from having one if that's what they want. (or need...in some medical circumstances).

Edited by KB. on 13/06/2013 at 23:53

VAG - VW DSG 7-spd recall grows - Auristocrat

'However warranty appeared to be 5 years + anyway before this problem surfaced. It would appear that different warranty durations for different countries is normal.'

In most of Europe the VW new car warranty is two years. In Australia and New Zealand the VW new car warranty is three years.

VAG - VW DSG 7-spd recall grows - idle_chatterer

'However warranty appeared to be 5 years + anyway before this problem surfaced. It would appear that different warranty durations for different countries is normal.'

In most of Europe the VW new car warranty is two years. In Australia and New Zealand the VW new car warranty is three years.

IIRC the warranty in the UK is 2+1 with the third year being dealer backed ? It is 3 years in Australia as you say.

I have a 2012 Australian 1.4TSi Twin Charger DSG Golf and I have to say it is a pleasure to drive even for me with a preference for manual cars.

I understand that it's cars built between 2008 and September 2011 which have been recalled in Australia, I know that there have been numerous hardware and software issues with these cars in numerous markets from the various fora so it's not a complete surprise. I believe that these culminated in a major software (ECU) fix in early/mid 2012 plus some hardware redesign (I'm deliberately using computing terms). My car has this fix and I surmise modified parts since it was built in 2Q 2012.

If you drive it like a conventional automatic, when you apply the foot brake (but leave it in drive) it disengages drive, I can't see why you'd hold it on the accelerator rather than applying the footbrake as you would in a torque converter auto?. It will creep on the idle jet (feathering the clutch I guess) both forwards or in reverse, just like a torque converter automatic and I find it to be very controillable. Otherwise it clicks through the gears with a smoothness and alacrity which needs to be seen to be believed.

I guess VW now has to retrofit these modifications to the many recalled cars, however from a drivability, performance, economy and refinement perspective I have no complaints with this gearbox and would not put anyone off buying a newly built VW car fitted with it. An extended drivetrain/gearbox warranty might be a nice way to allay fears I guess.

My car (Austrlaian market) also has the hill-hold function (along with a converntional handbrake) and again I find this to work well - effectively removing the need to ever use the accelerator to hold the car (thus 'riding' the automated clutch), I wonder if that's why it's fitted ?

So, drive the 2012 model year car like a conventional auto and all appears (to me) to be well.

Edited by idle_chatterer on 14/06/2013 at 04:26

VAG - VW DSG 7-spd recall grows - dieseldogg

As I have, apparently futiley, attempted many times to explain in very clear English, our car.

(i) rolls back AFTER the clutch pack has engaged and incremental, but definate movement has started.

(ii)such movement being sufficient to overcome the standard fit hill holder parking brake.

(iii) such parking brake being applied entirely conventionally with the customary cable operated lever.

(iii) the transmission is OVERRIDING the throttle pentiometer input as can be clearly demonstrated, as I will NOT take time to demonstrate again.

(iv) my left foot ALWAYS being kept on the floor

(v) the footbrake NEVER being touched.

can I be any more CLEAR.

I understand how the transmission works, I love its open road performance.

I also drive a traditional torque convertor automatic.

I am not an engineer, but am good mechanically, having fully maintained my own vehicles until electronic advances got the better of me.(and many others)

regards

Marcus

VAG - VW DSG 7-spd recall grows - idle_chatterer

As I have, apparently futiley, attempted many times to explain in very clear English, our car.

(i) rolls back AFTER the clutch pack has engaged and incremental, but definate movement has started.

(ii)such movement being sufficient to overcome the standard fit hill holder parking brake.

(iii) such parking brake being applied entirely conventionally with the customary cable operated lever.

(iii) the transmission is OVERRIDING the throttle pentiometer input as can be clearly demonstrated, as I will NOT take time to demonstrate again.

(iv) my left foot ALWAYS being kept on the floor

(v) the footbrake NEVER being touched.

can I be any more CLEAR.

I understand how the transmission works, I love its open road performance.

I also drive a traditional torque convertor automatic.

I am not an engineer, but am good mechanically, having fully maintained my own vehicles until electronic advances got the better of me.(and many others)

regards

Marcus

I must confess that the symptoms you describe aren't something I recognise from my own experience, doesn't mean I doubt them - just that my car doesn't behave like that - ever.

You describe using both the cable operated handbrake and hill hold (which is electronic afaik), I generally only rely on the hill hold function and the footbrake from memory - I do have a conventional handbrake which I utilise when I park or am stationary for an extended period when I'll also knock the DSG into neutral or park depending on circumstances.

Edited by idle_chatterer on 14/06/2013 at 09:24

VAG - VW DSG 7-spd recall grows - dieseldogg

My understanding is that the mechanically operated handbrake/parking brake operates entirely conventionally.

Our specification of car also got the "hill-holder" brake function as standard.

Otherwise I would probably NOT have specced it.

Car parked on slope, handbrake properly applied, gear selector in Park.

Select "Drive", release hand/parking lever entirely to the floor.

Car remains held by hill holder function.

Both feet still not engaged with any pedals.

Keep left foot on floor.

Engage throttle with right foot.

Car starts to move, disengaging the hill holder automatically.

If attempting to move on a light throttle, ie at low speed, while easing out of a tight parking space on a slope, the car will almost invariably disengage drive and run back.

Despite throttle foot not moving.

Despite left foot planted on the floor.

If car then stopped on the handbrake, WITHOUT any movment of the foot on the throttle WHATSOEVER, and selector snicked into "N". (I have got good at this "drill"btw)

Revs will immediately rise to 2000/2250/2500, which is what my throttle foot was demanding, when the car decided to disengage drive.

BUT this throttle demand fed in gently and incrementally, in an attempt to get the car to pull away against the slope.

Cheers

Marcus

Edited by dieseldogg on 14/06/2013 at 09:50

VAG - VW DSG 7-spd recall grows - gordonbennet

Dieseldogg, you describe perfectly the hell of close manoeuvering almost all vehicles fitted with these automanual contraptions, makes no difference how many clutches they have.

I liken it to trying to drive a manual car with you operating the throttle and brake and your mate operating the clutch for you, at best it will be an on/off switch.

I've had the displeasure of covering over a million miles in automated manual lorries (first Volvo on L plate) and aprt from Volvo (lorries) who were IIRC the first and who have got it as right as it will ever be, the rest are either hopeless of indeed dangerous in close confines...and simply appalling at junctions unless you override the box and drive them in manual.

I drove car transporters for many years and had to load cars fitted with these boxes in increasing volumes, i could bore you to tears with the things we had to do to get the things on or indeed off again without damage, they simply are not fit for purpose in most cases for manoeuvering or heavy traffic use.

In some cases the engine was not allowed to produce enough power to cope with cltuch engagement and we would have to precariously run it onto the back of the vehicle, then whilst transporter driver was sitting in car with all brakes on an assistant would raise the deck to level and the car could be moved forward to its chosen deck position (bear in mind the deck would be 8/10 ft from the ground at this point and nothing to stop the car rolling off if you got it wrong), if that position meant dropping the wheels in a deck cut out it could mean the car needed to be 'ratchetted' out again at the destination when again it didn't have the power to pull itself out.

The situation you describe i once had with a new Audi auto, i needed to move it only about a foot to get it over a ledge and put it in place under an angled deck already containing a car, once stopped the bonnet and roof of the Audi would have been about 2" from the deck above.

The problem being that clutch engagement coincided with the petrol turbo coming on spool up so full power, this equated to engagment being amost an on/offf switch, a very hairy few minutes trying to do this wasn't helped when the instant you touched the brake the power was cut.

I wouldn't buy into any of these sytems, give me a proper torque converter or even a good CVT any day (such as new Avensis which is a dream)...loading and close manoeuvering such good infinitely controllable gearboxes was a pleasure.

Edited by gordonbennet on 14/06/2013 at 10:21

VAG - VW DSG 7-spd recall grows - Sulphur Man

I second your praise of the Toyota M-Drive CVT transmission. I had a day of a Verso 1.8 with this and it was superb - smooth and so controllable, with no obvious penalty on fuel consumption.

With transmissions like that, and BMW's 8-speed torque conv auto, both of which offer comparable fuel economy to their manual counterparts, the VW claim that DSG offers the 'best of both worlds' is highly questionable.

VAG - VW DSG 7-spd recall grows - Avant

Just to remind everyone that these problems seem to be confined to the 7-speed dry clutch DSG. The older wet clutch DSG on larger-engined VAG cars such as my Octavia works fine. Hill starts - manoeuvring in tight spots - no problem.

It helps that my car has a proper handbrake. Buit I had a test drive in a Golf GTI a few days ago and (apart from being generally verty impressed) didn't find the electronic handbrake as much of a pain as I thought it would be. The one I tried was a manual: the salesman thought the DSG in the GTI is 7-speed, but the brochure says 6-speed. I hope the brochure is right!

VAG - VW DSG 7-spd recall grows - dieseldogg

Dont worry about the number of ratios as much as the wet or dry operation.

I would expect the higher torque GTI to employ wet/fluid cooled clutch packs as the dry 7 speed is/was limited to 250Nm of torque.

good luck,

marcus

VAG - VW DSG 7-spd recall grows - Dick_Taylor

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I have just purchased an 18-month-old Skoda Octavia, which within 3 weeks is intermittantly shuddering, between 1st & 2nd gears. The main dealer gave it a brief test drive, but tried to tell me there wsn't anything wrong. When I challenged their 'diagnosis' they agreed this was actually a 'known issue' with the 7-speed DSG, but that unless they could replicate it, they couldn't get Skoda to fix it (odd as to a customer they are Skoda).

I now have a courtesy car while they drive my car for few days. It seems VAG is hopes that the vast amounts they spend on advertising and PR will drive brand interest in the short-term. yet by treating existing (and previously loyal customers) with such disdain, seems an extremely stupid long-term strategy, not just for customers, but also for VAG dealers and shareholders.

VAG - VW DSG 7-spd recall grows - Cris_on_the_gas

Is the VAG DSG 7 speed gearbox the same as the Porsche PDK. Just that Porsche has always been involved with VAG and the PDK is a 7 speed dual clutch gearbox.