Gaseous exchange

Recently the emissions warning light came on in my 2005/55 Audi A4 TDI which has done 55,000 miles and always been serviced at my local Audi dealer. Upon inspection they said there is a leaking EGR valve and quoted £425 to repair.

The warning light was reset and apparently the car is safe to drive although the repair should be carried out asap. Can you please explain what this valve does and whether you think the cost is reasonable?

Asked on 22 April 2011 by MK, Norwich

Answered by Honest John
Exhaust Gas Recirculation is recirculation of combustion gases from the exhaust manifold so they are burned by the engine rather than emitted. The trouble is EGR valves get clogged with hydrocarbon tars. They can sometimes be cleaned up with solvents after removing them.

But a dealer regards this as too much trouble and simply replaces them. Renault’s answer in its new 1.6 DCI 130 engine is an EGR system that takes the gases from after the diesel particulate filter, cools them, then recirculates them through the intercooler making sure they are recombusted at the right temperature.
Similar questions
The EGR cooler has failed on my Volkswagen Golf. Is this common?
I have been told that the Volkswagen 1.6 TDI EA189 has a common fault with the EGR valves, but the 2.0 TDI EA189 doesn't seem to be as bad. Why does the 1.6 have this problem more frequently than the 2.0?
We had loss of power on our Audi A3 recently. The coil and DPF warning lights came on at the same time. We called the RAC and they reported "Air mass flow during regeneration too high" and told us to drive...
 

Value my car

Save £75 on Warranty using code HJ75

with MotorEasy

Get a warranty quote

Save 12% on GAP Insurance

Use HJ21 to save on an ALA policy

See offer