Diesel Power/Torque tuning - MikeTorque
Has anyone had/got any experience of using a diesel power/torque tuning product in their turbo diesel engined motor ?

If so what is your experience of these products regarding economy, performance, and ease of installation and setting up ?

Two examples of companies providing such products are included below. Comments about their products and similar products would be most welcome.

tinyurl.com/653khy

tinyurl.com/6poood

Edited by MikeTorque on 14/06/2008 at 17:16

Diesel Power/Torque tuning - john farrar
Fitted a Tunit to my 2.0TDI A3. Must say I am very impressed, well worth the £400 and hour it took to fit .Very easy to set up(adjustable dial) and as it's not a rechip ,it can be easily removed .
Big improvement in useable performance (ie low to mid-range torque) and if driven sensibly no noticeable effect on fuel consumption. I can generally use a higher gear than before and am less likely to have to change down to overtake.Insurance was loaded by 20%.
Diesel Power/Torque tuning - MikeTorque
How much BHP and torque did the Tunit unit provide for the A3 2.0 TDI ?
Did you notice a reduction is diesel noise and smoother engine ?
Diesel Power/Torque tuning - john farrar
Mike, I haven't put the car on a dyno, although I might. If you go to www.tunit.co.uk there is much more info. If you look at the road tests you'll see that the dyno curves substantiate their claims plus a bit. All I can say is that you can easily feel the difference and from previous experience when I have modified engines and subsequently dyno'd them, I d say that it's at least 20% ie about 30BHP. however, I was more interested by the increase in torque which feels 20+% over a wider rev range.Sorry I can't be more specific.
You asked about smoothness and noise: can't say I noticed any change.I haven't tried any of the premium fuels which may(?) improve these characteristics.
Diesel Power/Torque tuning - MikeTorque
Thanks John you've been most helpful.

Anyone else any experience or comments to add ?
Diesel Power/Torque tuning - MikeTorque
In the light that these tuning units provide a reduction in diesel consumption I'm a little surprised there doesn't seem to many people who are actually using them, or is there !

What are peoples reasons for not using these tuning units to provide every day cost savings on fuel ?
Diesel Power/Torque tuning - DP
My concern has always been relating to the transmission. If you're increasing torque by some of the figures claimed by these boxes, it's a lot to ask of the gearbox, clutch and driveshafts over time.

Of course these components will have been designed with a reserve torque capacity, but nobody seems to know just how much, and what the effect of using some or all of this reserve over a given mileage will be. I can't believe in these cost conscious times that a transmission fitted to a car producing, for arguments sake, 200NM of torque will have been 'overbuilt' enough to safely cope with 300NM. It just doesn't make financial sense.

I often wonder how many diesels on the used market have been "chipped" and then reverted back to standard for resale.

Diesel Power/Torque tuning - MikeTorque
You make some good points DP.

These days car manufacturers tend to produce several tuned variants for a given engine capacity. For example the new Ford Mondeo 2.0 TDCi has several variants of engine tune and VW and Vauxhall 1.9 TDi units similarly have various levels of tuning.

The question is for any give manufacturer do all these various levels of tuned engine units share common components of clutch, transmission, driveshafts etc. ?
If so would this mean the higher tuned engines have a reduced level of safety margin and be more vunerable to failure were a diesel power/torque unit added ?
Diesel Power/Torque tuning - smokescreen
Also dual mass flywheelss are designed for the default power map - if not remapped properly with the DMF in mind, it WILL cause damage. Doesnt effect single mass flywheels.
Diesel Power/Torque tuning - john farrar
I'm sure that the concerns regarding reliabilty and component life have validity , however I would make two points. Firstly the various forums on the net such as the VAG or Audi ones have very few cases of problems due to fitting of these boxes/rechipping ;and secondly most people that fit these boxes or remap have some mechanical "sympathy" and tend not to abuse the engine. I'm sure that my engine/transmission would have a reduced life if I caned the car and tried lots of full throttle clutch slip starts. I also believe that my engine /transmission will last longer than an abused standard set up......Of course I could be wrong!
Diesel Power/Torque tuning - Group B
I have a Tuning Box (www.tuningbox.com) on my Saab 2.2 TiD. It claims to increase power by 25bhp and torque by 34lb/ft. It improves acceleration but mainly enhances general driveability, as it removes a laggy flat spot my particular car had below 1900rpm. With the box removed, the driveability is so inferior that I would now hate to have to drive it for any length of time in standard tune.
If driven with care the box improves fuel consumption by 4-5mpg depending on the circumstances (measured brim to brim).

With mine, engine smoothness and noise is unchanged. It does produce additional black smoke if you are heavy footed; not usually noticeable in normal driving, but is particularly noticeable under heavy acceleration after a period of driving with the engine at low rpm.

Mine takes under 10 minutes to install/ remove, it uses OE connectors so its dead easy, just have to spend time securely fixing it somewhere safe under the bonnet.

My car has done just under 150k miles and AFAIK it is still on its first clutch. I'm guessing I could have done about 55k miles with the box fitted and not yet had any adverse effects, but then I dont thrash it around all the time, I do drive with some restraint most of the time..
I was initially concerned about effects on clutch, gearbox, turbo, injection pump, etc. but fingers crossed, I've not had a problem.

A proper rolling-road remap is superior in that the 'map' can be tailored to the specific engine and any undesirable characteristics can be tuned out; will probably not produce excess black smoke, but the changes could be permanent.

Diesel Power/Torque tuning - MikeTorque
Does anyone know what's happened to Dragon Performance UK ?
Have they gone out of business ?
It appears they are no longer selling products via their web site and their phone is dead.

tinyurl.com/5g8cd6
Diesel Power/Torque tuning - mikado
Does anyone know what's happened to Dragon Performance UK ?
Have they gone out of business ?
It appears they are no longer selling products via their web site and their phone
is dead.
tinyurl.com/5g8cd6

Dragon Performance went into receivership last week (25th June).
My chip never arrived, and I haven't seen it appear on my Visa statement yet!
Diesel Power/Torque tuning - Avant
I'm sure I've read somewhere (possibly here) that chipping can invalidate the manufacturer's warranty. Anyone have knowledge of this one way or the other?
Diesel Power/Torque tuning - MikeTorque
In general chipping or applying a remap or tuning box will invalidate the engine warrantee and possible the whole warrantee. Once outside the warrantee period then the owner has more options. Some aftermarket suppliers have their own version of warrantee to include the engine but the strings attached usually means you have to prove their device was responsible for the engine component failure and that's not easy to do.
Diesel Power/Torque tuning - Avant
Thanks very much Mike - just as I thought. Obviously a better bet for a car out of warranty.
Diesel Power/Torque tuning - daveyjp
"What are peoples reasons for not using these tuning units to provide every day cost savings on fuel ?"

As well as warranty and drivetrain issues the other concern is insurance - as soon as you mention a modification increasing bhp by 25% many insurers have palpitations. There are specialists who don't find it a problem though.

I noticed Quentin Willson didn't mention anything about insurance implications when fitting a tuning box on his programme about saving fuel which was on last night.

Edited by daveyjp on 01/07/2008 at 09:44

Diesel Power/Torque tuning - MikeTorque
Perhaps Quentin is losing his touch a little, he use to be hot on such things at one time. You're right about the insurance issue. It's advisible for an interested party to obtain an insurance quote before making any decision regarding a remap, chip or tuning unit. Failure to have insurance that covers the modification is the same as driving without insurance and that in itself is a serious offence, not to mention the individual concerned then becomes personally liable for any damages and that can cost an awful lot especially if injuries or deaths occur.

The additional insurance premium will depend on the increase in bhp, if a person can't afford the insurance then they can't afford to purchase the device.

It's well known that some people have these devices, remaps, chip fitted etc. and are driving around cus they are too tight to pay up the extra insurance premium, but if/when they get caught out they'll wish they hadn't risked it.
Diesel Power/Torque tuning - Whisky
It's well known that some people have these devices remaps chip fitted etc. and are
driving around cus they are too tight to pay up the extra insurance premium but
if/when they get caught out they'll wish they hadn't risked it.


Not that I advocate such things but how do the insurance company tell? is it common practice to plug the ECU into a computer after an incident/accident to see whether a remap has taken place?

Tuning boxes are by nature more obvious to spot but I'm not sure how they could tell a remap?
Diesel Power/Torque tuning - MikeTorque
If a car is badly damaged an individual might be unable to restore the original ECU programming and in such cases a simply ECU check reveals all. For a remap the same applies and some remaps can be only be undone by the provider of the remap. In addition a remap leaves a shadow in the memory that can traced/read in a similar way that an undelete program can restore a deleted file on a computer hard drive even if the file has been overwritten.
Diesel Power/Torque tuning - rtj70
Spot on MikeTorque. QW has sold out. Probably not got over being booted off TopGer.

On the same show he says save money on fuel by getting your car chipped (for say £300), forgetting to say insurance goes up and then claiming it's a saving. Then pours veg oil into a common rail injection diesel Astra.

We all should sue.
Diesel Power/Torque tuning - v8man
Car ecu's use EPROM memory chips. There is no shadow left as the chip is wiped before the new map is loaded. Sorry to disagree with you Mike.

A copy of the original map is saved to disc first so it can be restored at a later date if required.

The map can be checked by the main dealers diagnostic equipment (such as VAGCOM) but I cannot imagine any insurance company going to that trouble unless they had good reason to believe it was modified.
Diesel Power/Torque tuning - MikeTorque
If the EPROM erasing method doesn't apply the specified programming voltage for the specified time then old data can be left insitu which then becomes detectable when a comparison is done.
Diesel Power/Torque tuning - Manatee
If there's a big enough claim, the insurance company will go to considerable trouble to make sure that all the terms of the policy have been complied with. Something to think about when 'chipping' without telling them, or insuring the 17 year old's car in a parent's name.

The remappers say the change is undetectable - presumably the software version number remains the same so it wouldn't be detected by a simple read - but even if that is true, there are other sources of evidence - the friends and colleagues you told, the records of the company who supplied the remap, et cetera. And you can't easily remove a tuning box when you're confined to hospital.

From a technical perspective, the remap has to be better than the tuning box. AFAIK the boxes take the ECU output and modify it, so it follows that they can't advance an injection pulse for example. The remap can make things happen earlier than they would otherwise, and gives the tuner more options. It's also excatly what the manufacturers do to achieve the different power outputs from essentially the same engine.

Edited by Manatee on 02/07/2008 at 01:29

Diesel Power/Torque tuning - Group B
So have you got one of these devices fitted yet MikeTorque?

I didnt see the Quentin Willson programme the other night; what were his findings on chipping the car, did he get an improvement in fuel economy?


Re: insurance. When I first got my tuning box my premium went up about £20; (shopping around further, I could have got insured for about £70 less for unmodified, but there was no going back).
This year I got a quote from another insurer and saved £90 for a modified policy. One online quote from one of the big names was £135 more expensive for my car unmodified, than I paid for modified!
Best to go with one of the specialist companies, Greenlight or Adrian Flux.
Diesel Power/Torque tuning - MikeTorque
So have you got one of these devices fitted yet MikeTorque?

No, however, I have been considering the pros and cons.

Edited by MikeTorque on 02/07/2008 at 13:11

Diesel Power/Torque tuning - matjam
Dear all,

I have had an interesting read on this subject, some very good points made and some not so.

It really bugs me that the products as 'tuning boxes' classes them all in the same category when there are different manufacturers out there that work with different technology (I actually work for one but not mentioning no names!).

Generally there are three different types of tuning boxes:
1. plugs into the cold sensor and sends a signal back to the ECU fudging the signal to an input of the ECU the data taken by the ECU thinks the car is running in cold state and therefor adjusts the fueling to run like a choke system. These are found on ebay and can vary in price from a pound for a resistor with photcopied instructions to ones that are housed and probably can cost up to £75. Extremely cheap technology, no idea about longevity of ur engine though.

2. Common rail fuel pressure boxes, so many out there basically if it plugs in the common rail fuel pressure sensor its changing the common rail fuel pressure nothing else. These can vary from £100.00 up to a staggering £1500. This tecnology no matter what the manufacturer so called states, fudges a signal to an input of the ECU. Yes the boxes are clever and can vary it at different RPM's. The common rail has 3 wires, positive, negative and a reference signal between 0.5v up to 4.5v. By fudging the signal the ECU recorded data from the signal is changed and therefore the ECU increases the injection pump to work harder. When the injector opens the higher the pressure (and yes it is alot higher) the fuel is forced in increasing fueling given higher bhp and torque.
I deal with many diesel specialists some like this because its cheaper some dont because they believe it causes long term longevity problems.

3. Pulse width modulation. These boxes are generally more expensive because they take more to develop and generally work in a safe manner, as the system is designed to operate. these boxes are the only boxes on the market to work from outputs of the ECU's. they record the data from the ECU modify this data and then sends it back the the injector. What you will find is this is the same technique as the manufacture tends to use when changing the power of there engines. The gains are kept within the manufacturer tolerance level so this type of technology doesnt change service interevals or have any long term effect on your engine. The duraction of the injector is opened for example 5% longer which increases the fuel give more power and torque.

Remaps or Flash tuning.

Again a sore subject in my eyes because of the so called myth behind these.
There are reputable companies that do a good job and I'm sure there are several that dont.
Why is everyone told about a remap can do this that and everything else when actually some remaps are like the cheap tuning boxes. When the ECU is flashed how does the customer know what data has been changed (apart from told by the tuner). I know of companies that simple change the value of the common rail fuel pressure, change the boost pressure, duraation of injector or do a combination of things. I dont know of a tuner in the UK that has developed the actual maps, they read the data from your ECU send it off via email and get a map back (which they buy from a tuner) input it in your car and away you go!
Some being clever copy the files and then they have a generic map that can be used on many cars and they have only paid for it once (100% profit).

So what is actually better???? Good question, cheap is never the best the old term you get what you pay for is usually a good assumption. It all depends on your budget, type of car and your future plans (im not talking about marriage) for your beloved car.

All the above just being my humble opinion. please draw your own conclusions. Like I said before I'm only having my input I'm not here to promote or sell anything.

P.s not too much abuse please!!!!
Diesel Power/Torque tuning - NosmokingYank
increases the injection pump to work harder. When the injector opens the higher the pressure
(and yes it is alot higher) the fuel is forced in increasing fueling given higher
bhp and torque.

Snipquote!

Hello: I liked your writeup on various tuning boxes. It worries me that tuning modules turn up the pressure on the injector pumps. The theory is as long as the ECU limits the pressure it will be fine. Who makes a "Pulse Width Modulation Box" for the Common Rail?

Edited by Dynamic Dave on 01/10/2008 at 14:41

Diesel Power/Torque tuning - Norman Foster

Warranty?

Diesel Power/Torque tuning - brum

Warranty?

Out of warranty now, the threads over 5 years old!

Diesel Power/Torque tuning - skorpio
I too have been interested in a Tunit device for my Pug 406 HDI. I would occaisionally like a bit of extra ooomph when overtaking or going up hill when fully loaded.

I understood some products can be connected, then removed with no ill effects. I'd consider removing it when taking the car for it's MOT in case it failed on soot emissions or something.

I too was a bit dubious of any damage caused by an increase in pressure on pumps etc. I would imagine the engine itself can handle the increase, but the ancilliaries like clutch and injectors may suffer perhaps. Maybe it depends on how you drive most of the time. Keep us posted if you go ahead with a purchase.
Diesel Power/Torque tuning - Whisky
I too was interested for one on my 406 hdi 90, I guess you have the 90bhp one aswell? It is a bit sluggish for overtaking.

Decided against it for fear of wear on the transmission, the car had done 110k and I don't want to speed its demise up too much. However I didn't seek the advice of a professional, its a conclusion I came to myself. Although I am getting more tempted these days with the price of diesel. Think I would go for a remap though. Not sure it would effect emmisions that much, and at the last MOT emmissions were well within the limit.
Diesel Power/Torque tuning - v8man
Mike - an EPROM has to be erased with ultra violet light through the lens in the case before it can be re-programmed. An EPROM is simply an array of transistors that switch on or off.
If the programming voltage as you put it is too low then the programming fails. In all my years of programming these chips I have never experienced 'low' programming voltage.
The program is binary and either works or it doesn't.
Diesel Power/Torque tuning - George Porge
On a Turbo engine (petrol or diesel) an insurance company or manufacturer would only have to measure boost to OE specs to know alls not as it once was.

Modified insurance can be cheaper than standard once the driver is known to the broker.

The QW program was just dire, so missinformed, 30 minutes of tv that should be confined to the dustbin
Diesel Power/Torque tuning - TheOilBurner
On a Turbo engine (petrol or diesel) an insurance company or manufacturer would only have
to measure boost to OE specs to know alls not as it once was.


And how often do they do this? Honestly, I would love to know, but they wouldn't admit not checking would they? I've seen lots of guys on forums hinting that mods have been undeclared, but I've not yet seen anyone actually caught out by it.

Not that I'm advocating such behaviour, I'm just aware that nobody ever seems to get caught!
Diesel Power/Torque tuning - George Porge
And how often do they do this? Honestly I would love to know but they
wouldn't admit not checking would they? I've seen lots of guys on forums hinting that
mods have been undeclared but I've not yet seen anyone actually caught out by it.



At the end of the day if your car is worth £XXXX and an insurance company suspects they could get away without paying you out they just might check boost and then delve deeper.

A chap I work with had his brand new motorbike stolen from work, caught on cctv being bundled into a van. The insurance co sent an investigator to his home and interrogated him for 90 mins, he'd never had a claim in 20 years of biking and has'nt since
Diesel Power/Torque tuning - Manatee
>>A chap I work with had his brand new motorbike stolen from work, caught on cctv being >>bundled into a van. The insurance co sent an investigator to his home and interrogated him >>for 90 mins, he'd never had a claim in 20 years of biking and has'nt since

...and had they got a sniff that all was not what it seemed, they would have carried on digging.

You can only try to imagine the level of investigation that goes on when there is a really big claim - personal injury awards can run to millions where the victim needs lifelong care. In these cases presumably the MIB would compensate the victim from the fund that covers victims of uninsured drivers, but the MIB then goes after the uninsured driver...it might be a chance in a million, but not a risk I would take. Not a worry for the average uninsured scrote perhaps if they have no life savings to lose, but most of us here probably do...

Diesel Power/Torque tuning - nick74
And how often do they do this? Honestly I would love to know but they
wouldn't admit not checking would they?


Maybe they've got hotter on this recently, but after having a crash in my Xantia TD (about 8 years ago) the assessor didn't even notice it had a turbo & intercooler when it was down on the logbook and the proposal form as a 1.9D non-turbo. Not my fault, the original dealer had registered it with the DVLA as the wrong version.
I subsequently had this corrected but it took a lot of messing about.

Edited by nick74 on 02/07/2008 at 20:45

Diesel Power/Torque tuning - skorpio
Mine is the 110 version but with child seats and pushchairs permanently installed, along with luggage when we go on holiday, it can feel a bit HEAVY.
Diesel Power/Torque tuning - craig-pd130
On my previous car (Passat PD 130 B5.5) I fitted one of those £15 ebay resistors-in-a-box which connect to the fuel temp sensor, and make the ECU think the fuel is hot (and therefore less dense) so it injects more per cycle.

It really did make a difference to performance (about 6 - 7% off in-gear acceleration times) and fuel consumption remained the same as before. Didn't smoke excessively either.

Have to say it was great value, as I sold it for what I paid for it :-)

I removed it after 10K miles of use as it made the accelerator too much off an on/off switch at town speeds / small "throttle" openings, which got wearying after a time.

However I've heard that "proper" tuning boxes are much more linear and progressive, as said above.