Volkswagen Golf IV - Clutch and Mass fly Wheel Failure - Marshalp

We have 48 Golf 1.6D Bluemotion's in our company car fleet, 17 of these have had Clutch and/or Mass Fly Wheel failure. The youngest car with this problem has less than 7k on the clock. VW claim this is due to the driving style, but with one on three cars suffering with this problem I find this very hard to believe.

Is this a comon fault with Golf's has anyone else spoken to VW about similar problems and been brushed off?

Volkswagen Golf IV - Clutch and Mass fly Wheel Failure - madf

Small Claims Court x 17 cases whould get VW to change their response.

Volkswagen Golf IV - Clutch and Mass fly Wheel Failure - Crasher

They are no more trouble than ALL DMF's fitted to ALL makes of vehicles.

Volkswagen Golf IV - Clutch and Mass fly Wheel Failure - woogie

That's a terrible failure rate!!Even if the cars were relentlessly thrashed they should last far longer.

Volkswagen Golf IV - Clutch and Mass fly Wheel Failure - gordonbennet

Vote with feet, its the only message they understand.

Its not just VW, the outlaws Mazda 3 clutch totally failed @ 12k 12 months, the only clutch failure they've had in some 40 years, that too was put down to driver abuse and they were charged full price (the parts 'inadvertantly' scrapped so not able to be inspected), the replacement Hyundai they are very happy with.

Sorry but the contempt some makers have for their customers is plain for all to read on the net, the answer is simple don't buy.

When they can't sell their offerings they'll either change tack or do the other thing.

Volkswagen Golf IV - Clutch and Mass fly Wheel Failure - Cyd

Are you saying you've had to pay for some or all of these repairs??

I used to be involved in vehicle endurance testing at Rover/Land Rover and can report that some vehicles were relentlessly thrashed to try and weed out failures. I've personally stripped clutches and cooked brakes driving at Gaydon. I can't believe VW don't do the same. They are fobbing you off.

Volkswagen Golf IV - Clutch and Mass fly Wheel Failure - MikeTorque

>> VW claim this is due to the driving style,

Ask them to prove it ? Put up or shut up and pay up.

Volkswagen Golf IV - Clutch and Mass fly Wheel Failure - cws

I've got an 03 Passat TDI, with 137K on the clock and the original dmf, with no issues at all and I don't exactly baby the car. My wife has also just sold her Mk5 Golf TDI - the dmf started going on that at 110K and was close to the end when we traded it in at 120K. In contrast, my wife is a much more careful driver and gentle with the clutch.

I know it does depend on driving style, but to me it is ongoing evidence of VW cutting the quality of the parts they fit.......but not the prices they charge. Keep going after them - my experience with VW is that you have to keep on at them to get anywhere at all. Too many people are fobbed off and pay up for repairs caused by inferior parts and poor design. I know all manufacturers are having issues with dmf's, but VW's are not cheap cars and you're meant to be buying a quality product.....'meant to' being the operative phrase.

Only this week on the BBC, VW were shown up with the ongoing ESP issue on Mk5 Golfs and Tourans, with them trying charge owners for replacements when it is quite clearly a bad design, and service history is irelevant.

Volkswagen Golf IV - Clutch and Mass fly Wheel Failure - Crasher

It’s funny how VAG get lambasted over the Siemens G201 pressure sensor ABS pump issue when all sorts of other companies use the same pump and have had the same issue, it is the usual VAG whipping boy syndrome and Honest John is prone to this himself. Mind you, VAG do own a larger portion of Siemens...If it was BMW everyone would be rushing to mop their sweaty brows and saying there there don’t worry the customer will pay.

Volkswagen Golf IV - Clutch and Mass fly Wheel Failure - galileo

It’s funny how VAG get lambasted over the Siemens G201 pressure sensor ABS pump issue when all sorts of other companies use the same pump and have had the same issue, it is the usual VAG whipping boy syndrome and Honest John is prone to this himself.

Perhaps you will recall that VW ran many adverts stating "If only everything was as reliable as a Volkswagen"

The memory of this campaign, whether conscious or subliminal, is why customers are so upset when their VW fails to meet their expectation. Especially as this expectation is used to justify the price premium over "lesser" brands.

Volkswagen Golf IV - Clutch and Mass fly Wheel Failure - madf

Anyone who expects VW products to be reliable and backed by their maker (as Toyota and Honda do) is seriously naive...

Volkswagen Golf IV - Clutch and Mass fly Wheel Failure - galileo

Anyone who expects VW products to be reliable and backed by their maker (as Toyota and Honda do) is seriously naive...

Quite so.

Advertisers and politicians rely on the gullibility of a large percentage of the general public.

Expertise in exploiting this goes back to P T Barnum and beyond.

Volkswagen Golf IV - Clutch and Mass fly Wheel Failure - Crasher

It would be interesting to count the number of VAG related posts on this forum and calculate their percentage and then the percentage of the market these four brands (to make it easier) cover and do the same for other makes. A quick look through shows a certain amount of French-fried predominance and the Nippon products are no longer the standard of solidity they once were, even Merc has fallen off its high horse. VAG aren’t one of the world’s most successful car makes for nothing. Too many people on here enjoy VAG bashing, it is the main reason I joined this forum as so many people were telling me how much negative publicity they were getting. If you lot want to bash them, I will stand up and defend them BUT from an as honest perspective as I can.

Volkswagen Golf IV - Clutch and Mass fly Wheel Failure - gordonbennet

Excellent Crasher, and quite right too.

From my perspective i don't expect a maker to get everything right every time i expect there to be mistakes and failures that crop up too regularly, its bound to happen no matter how much testing goes on.

For me its how the maker and their dealers treat their customers in the years after warranty expires that make all the difference and turn a brand into a quality brand, thats why Honda and Toyota stand head and shoulders above the rest.

Many buyers only keep their vehicles for the warranty period whether they buy privately or get them as company or lease cars, if they find certain brands given them all they need, even if for a short three year warranty and find the car good for their needs then thats great.

It doesn't always follow that any particular brand will be such a good choice for years 3 to 7 if the maker sticks their head in the sand and deny a problem exists or goodwill help for stricken customers, this where the two Japanese brands lead the way in quality customer care, and *most but not all others lag sadly behind, indeed Toyota president famously apologised for the fall in standards a few years ago and the company continue to astound in ther generous goodwill when high mileage failures of cars well out of warranty arise...compare with customer care from European makers of all hues.

*i don't know about Subaru, buyers complaining about failures or customer care are thin on the ground but then as you mention cars have low sales, indeed the opposite is true whenever Subaru is mentioned owners come forward with nothing but praise so maybe i should include them with Toyota and Honda.

Edited by gordonbennet on 27/01/2013 at 07:17

Volkswagen Golf IV - Clutch and Mass fly Wheel Failure - cws

EVERY manufacturer has problems - when you look at a car and think about how many components are fitted, what they do, all the extremes of use etc etc etc. Dual mass flywheels, diesel particulate filters and injectors seems to be the common demoninators. No coincidence given the ever rising popularity of diesel engines, but also ever more stringent emissions standards.

But it's looking at some of the other issues that VAG are having and how they are sorting them out....or not. I've run VAG cars since 2001 and was a diehard fan - was being the operative word. But I'm afraid quality just seems to have tumbled on VW and Audi since around 2003/2004, starting with the Golf Mk5. This isn't just my own perspective - this is from what I read on forums (yes I know people will only report on negative experiences in most cases on forums!), to the experiences of people I know and work with, and also talking to VAG mechanics and also a friend who was head of warranty at a large WV dealer. The over-riding feedback is that quality is not what it was, yet VAG keep their prices high in comparison to similar cars from other manufacturers. This is also coupled with how badly VW dealers often treat loyal customers. As for the VW dealer warranty manager I know, he quit in the end - he was fed up with more and more hassle month on month, and telling lies to customers to extract more money. His advice was the best VW is a Skoda, because you get much the same as a VW and an Audi, but Skoda dealers and Skoda UK actually seem to care about their customers (just look at how high Skoda often rank in customer surveys).

As for the 2.0TDI engine, when you think this is their mainstay TDI engine and you look at the many design faults highlighted with variants of this engine (just read fellow user 659FBE's posts) you have to seriously question what is going on with VAG?

Brands such as Mercedes may have had issues and they fell down, but then corrected many of their mistakes and are now back on track. Can't comment on BMW but everyone I know who has owned one, always rave about how well they drive! I can just see one day VW will finally wake up, realising they've rested on their laurels, only to find Kia and Hyundai have pulled the rug from under their feet with cheaper prices, equal quality and good designs, longer/better warranties and dealerships that are not snobby.......

Volkswagen Golf IV - Clutch and Mass fly Wheel Failure - Crasher

If VAG are making such a hash of it from all angles, why are they doing so well? The 2L 16 PD TDI is nowhere near as bad as people make out. The sheer number of these engines produced in a mass of different versions is bound to cause a perception of problems because there are so many of them. Granted the oil pump drive/balancer shaft issue on the Passat and A4/A6 was a low point and the Siemens injectors a serious cock up (a third party supplier fault again and Siemens, AGAIN!) and some head leaking issues but compared to the life you would get out of the average VAG engine 20 years ago it is remarkable, we see lots with 200K coming up. I think the worse mistake VAG have made in recent years is following this crazy LongLife servicing idea; it has caused more engine damage than any one single factor I have ever known. At least I think manufacturers in general are beginning to realise you just can’t give people 20K oil change intervals no matter what tricks you try..

Volkswagen Golf IV - Clutch and Mass fly Wheel Failure - DebJay

Hi I have a Scirrocco TDI Blue motion, its 18 month old and has done 9.5 thousand miles and I have the same problem, VW claim its wear and tear and as the cluth is excluded from the warranty the cost of repais is mine.

Did you take this any further with VW? As I am also being brushed off.

thanku :)

Volkswagen Golf IV - Clutch and Mass fly Wheel Failure - Crasher

What is the nature of the problem?