91 G60 any reason why a O2 would keep failing? - steveo3002
my car seems to be killing O2 sensors

cant think why it should...i havent used copper slip or silicone anywhere near the exhaust

Edited by Pugugly on 30/08/2008 at 21:26

91 g60 any reason why a o2 would keep failing? - Peter D
Lean mixture causing excess heat. Rich causing exess burning gases leaving the head. or you are lossing water/anitfreeze via combustion and that kills o2 sensors. Regards Peter
91 g60 any reason why a o2 would keep failing? - steveo3002
no coolant loss

not really sure how i can check if its running too rich /lean ..the car did perform as it should with the new sensor fitted

im loathed to buy a new one incase it dies again

id imagine its something quiet bad to ruin a sensor so fast ?
91 g60 any reason why a o2 would keep failing? - Maceman
Just a thought. . . O2 sensors are very delicate and simply dropping one could stop it working???

There's also some good advice about Lambdas here:

www.picoauto.com/applications/lambda-sensor.html

Worth checking as many things you can and hopefully find the cause.
91 g60 any reason why a o2 would keep failing? - Archie
I had repeated O2 sensor failure reported by the engine management system on my Vectra. I finally rang Frank Massey (01772 201597) to recommend a diagnostic expert in my area and they fixed it! It turned out to be a split vacuum hose, which Mr Massey had said he suspected it was when I contacted him. No wonder he's the best in the business!
91 g60 any reason why a o2 would keep failing? - Number_Cruncher
Is SL on holiday?

Trouble codes don't condemn components.

ECUs are fairly reliable but dumb pieces of kit. All they can say is whether a measurement value is outside an acceptable range, and set the appropriate trouble code. ECUs can't tell you WHY that measurement value is outside the range.

It might be that the sensor has truly failed, but, also; it might be that the exhaust gas the sensor is measuring is so rich, there's no oxygen there to measure; it might be that the wires from the sensor are rubbing through on a sharp piece of bodywork; it might be that the ECU is damaged, and is not reading the signal correctly.

There is every chance that the lambda sensor is actually OK, and the OP has replaced a succession of good sensors.

What the OP needs to do or to have done is to look at live data, and see if the lambda sensor voltage is changing back and forth, like it should, and to check that the mixture coming out of the tailpipe is not too rich, or too weak.

Air leaks - like the split vacum hose, and at the opposite end of the fuelling spectrum fuel injectors sticking open can lead to fuelling errors too large for the system to compensate for. The result will be a lambda sensor fault code, but, the lambda sensor is not actually at fault.

In both cases, the OP, and Archie, what is/was needed to fix the problems is a mechanic who looks just a little bit further than the fault code.
91 g60 any reason why a o2 would keep failing? - Screwloose
steve

Rather large dollop of assumption going on here. If you aren't measuring the sensor's output; how do you know they're failing? Where are you getting them from?
91 g60 any reason why a o2 would keep failing? - steveo3002
right , i took the car into a vw specialist friday

he tested ....

fuel regulator
all temp senders and the harness between them and the ecu
vac hoses
throttle switches
timing
earths for sensors /batt

the only way we could make it run reasonbly was to disconect the o2 sensor...i drove it home like it and smoked a little on hard acceleration then cleared after a while

when i got home i had a play with the multimeter and found the o2 was giving off the correct voltage swinging up /down ...i wriggled the harness and couldnt make it miss a beat

so ive hooked it back up and it seems back to normal now , so goodness knows whats happend , im thinking maybe a broken wire has been moved back into position or could a duff tank of fuel cause the sensor to throw a fit then clear up once the fuel is used , as this problem coincides with a fill up , on the way to the garage i filled up again so new fuel is getting through now

oh and the sensor on the car now is a bosch universal bought from ebay ...tempted to get a genuine one incase the universal doesnt cover the exact range for mine?

Edited by Webmaster on 31/08/2008 at 02:45

91 g60 any reason why a o2 would keep failing? - Screwloose

A "Genuine Bosch" sensor from e-bay... I'll bet that Bosch had little to do with it...

When was the last time the supercharger was overhauled? Is it fouling the sensor with engine oil?
91 g60 any reason why a o2 would keep failing? - steveo3002
supercharger is fine

dunno if its genuine or not , im leaning towards a vag one now

assuming it was a proper bosch universal , do you still think it might cause problems ? maybe not covering the exact range required?

are they like spark plugs for instance...any old spark plug will make a spark but only the proper one will run right ...or are they truley universal once the correct connector is swapped on
91 g60 any reason why a o2 would keep failing? - Screwloose

How do you know the supercharger isn't bleeding oil? What oil do you use?

A genuine Bosch sensor would be as good as OE. No heat ranges on O 2 sensors.

95% of "Genuine Bosch" stuff on e-bay was made in China and is as fake as a £10 Rolex.
91 g60 any reason why a o2 would keep failing? - steveo3002
i take the boost hoses off and check its clean in there...im well aware of charger problems

its fuch semi oil from gsf...correct grade but i dont recall what it is off hand

if the sensor is fake ..would it still give the proper readings im getting on the voltmeter? sort of suggests its working somewhere like it should to me

what multimeter reading would you expect on a dud/broken /fake one...do they just give out a constant voltage instead of the up/down of a working item
91 g60 any reason why a o2 would keep failing? - Screwloose

That does seem to eliminate the supercharger.

A fake sensor can do almost anything - then stop - start again - refuse to read at all - read wrong - stay in the centre - then work fine again.

What were they reading when they had "failed?"
91 g60 any reason why a o2 would keep failing? - steveo3002
i havent taken a reading in failed mode yet ...ive got the meter in the car now s if it does play i'll see whats happening

i half thought about getting a cheap a/f gauge to display if the o2 is cylcing , but then thats half the price of a vag sensor

do you think the fact it coincided with a recent fill up and went away after id used that fuel might be to blame?

edit ...oh i meant to say that the ebay sensor had some bosch contact details on the box and a hologram, you went on some site and entered a number from that holgram and it said its a genuine one ?? might have still been knocked around etc i dunno

Edited by steveo3002 on 31/08/2008 at 10:02

91 g60 any reason why a o2 would keep failing? - unzippy
I know this a bit late..

It could be that the vac hose from the ECU to the back of the throttle body is leaking/perished/incorrect length - it needs to be 1m long or it can make the car run bad.

Any G60 info ask away here - www.dubforce.net/forums/index.php?showforum=50
91 g60 any reason why a o2 would keep failing? - steveo3002
yeah the hose is spot on , im a member on dubforce already

seems okay now ? recon it was dodgy fuel or a broken bit of the loom
91 g60 any reason why a o2 would keep failing? - jc2
I've got a £10 "Tag-Heuer"-keeps excellent time.
91 g60 any reason why a o2 would keep failing? - Screwloose
I've got a £10 "Tag-Heuer"-keeps excellent time.


I'm guessing that those who spend thousands on a genuine Rolex aren't doing it just to tell the time...
91 g60 any reason why a o2 would keep failing? - tony@tooting
My sister-in-laws husband has a genuine Breitling watch. (2K...) Only had it 3 three years and had to be sent away for repair twice.
My £8.00 watch from Argosi still works great after 12 years! So much for genuine quality!

As for VW lambda sensors, I'd only ever fit OE.