Volkswagen Passat (2001 - 2005) - 05 1.9 TDi Replacement shock absorbers

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Mon 7 Jul 2008 23:09
05 1.9 TDi Replacement shock absorbers - Passatman
I have recently attempted to change the front shock absorbers on my passat diesel estate. The replacements differ in detail from the originals as follows. The originals have an OD of 46 mm and the lower spring seat incorporates a short sleeve which is a good fit on the SA body and is supported by a formed bulge. The Bilstien replacements have a body OD of 50 mm and a substantial welded collar to support the spring seat. I have the following options.

1) Source spring seats which are compatable with the Bilstien shocks.

2) Modify the oringinal spring seats

3) Return the Bilstien product and get replacements which are identical to the originals. (I am reluctant to do this as the Bilstiens seem excellent quality).

Does anyone else have experience of this problem?
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Tue 8 Jul 2008 13:49
05 1.9 TDi Replacement shock absorbers - Glaikit Wee Scunner {P}
No experience, ran original shockers for 110k.
But the obvious question is were the Bilsteins supplied on the basis that they were suitable for your Passat? Tell the supplier of the problem -it may be a case of swapping for the correct ones.
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Tue 29 Jul 2008 11:23
05 1.9 TDi Replacement shock absorbers - Passatman
I have sorted this problem. The compatable seat was simply missing from the box. I wouldn't want to put anyone off getting Bilstein shocks.
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