tools needed: small flat bladed screwdriver + 10mm socket with ratchet to remove plastic shield on top of engine.
remove airbox assembly. will need phillips screwdriver + large-ish flat bladed screwdriver. (philips for 2 small screws near front of car which holds on air intake pipe. flat bladed screwdriver for main air pipe that goes from airbox to turbo).
12mm socket + short extension + ratchet to undo the 2 nuts for metal pipe that runs from egr valve to just above turbo.
6mm hex for the 2 hex bolts found directly underneath egr valve
5mm hex for the 3 hex bolts that hold egr valve to metal intake manifold
flat bladed screwdriver for metal clip which holds hose on to other side of egr valve
the pipe on actuator of egr just pulls off (but be careful as plastic and is very fragile, you have be warned)
ps this by no means maybe the quickest or easiest way of removal but is roughly how i remember doing it.
hope it sort of helps
Edited by Pugugly on 27/06/2008 at 19:24
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