Golf GTI cold start problems - gtijo
I have a 1996 golf gti 2.0ltr 8 v (AGG) it takes ages to start from cold when left overnight,it also has a slight miss fire. up to date it has had replaced,plugs,leads,2 x lambdre sensors,crank angle sensor.othe sensors i cant remember which ones,fuel filter,its also had the injectors and rail cleanedout,the thottle body has been cleaned,and re set,oh i forgot its also had a new dizzy cap rotor arm,and a new ignition amplifier, recovery man out 5 times,the alarm /immobilizer has been checked its fine. i have spent ell over £600 to date ,been baned from using the recovery people,(its not cost efective for them) it been in to 3 different garages one of which was a VW main dealer, Can any one please Helpppppppppppppp !!!
Golf GTI cold start problems - George Porge
Any stored fault codes?

Coolant temp sensor
Main power relay
Fuel pressure / pump problems
Dribbling injectors not holding pressure
Golf GTI cold start problems - gtijo
Its in the workshop at the moment,i think it had a coolant temp sensor last time,the only code that came up this time was the crank sensor ,this has now been replaced, i spoke to an aa man at work to day he said that the power relay may be the problem as they have had plenty of faults with them over the years,have you any idear what number it is over the fuse box ? Many thanks
Golf GTI cold start problems - George Porge
I think it has 30 written on it, but look in the owners hand book for a deffinate answer
Golf GTI cold start problems - gtijo
Thanks for your help,i think this will be the cheapest option next !
Golf GTI cold start problems - Screwloose
gtijo

Don't discount a faulty ignition switch either. I'd have hoped that relay 30 was the first part changed, though not all have them.

Expand a bit on this misfire; when does it do it? Hot/cold? Under load etc.
Golf GTI cold start problems - gtijo
Screwloose

The miss fire is when its under load,but not all the time,when its hot,however the hard starting has got worse over the winter,the moter turns over but wont fire until the battery is nearly flat, the car seems to start ok in the day time,but it seems to happen when its been standing ovenight . The first time it happend i had to call the recovery man out, and to prove me wrong it started first time for him!!
Golf GTI cold start problems - Screwloose
gtijo

When it finally starts, does it splutter into life reluctantly, or just suddenly start on all cylinders at once. Do you get a cloud of smoke out of it at that point and, if so, what colour is it? [It has got a relay 30 - just checked.]

Has the temp sensor for the engine management ever been checked in live data when it's cold? Has the hall-effect sensor in the distributor been changed? What's the 3-wire plug on the side of the distributor like - corroded?

Most important of all; has it had a new coil?
Golf GTI cold start problems - gtijo
Screw loose
It splutters in to life reluctantley, smells of fumes,but not petrol, not sure about the smoke or colour,
I dont think that the hall-effect sensor has been changed i am getting the car back on thursday,i will check the condition of the 3 wire plug and yes it has had a new coil/amp

I dont know if this is important but about 2 years ago. after the car had been standing for a week ,i drove the car and it was missfireing really bad spluttering an no power,called the aa ,he said we had to take it to my nearest garage.the engineer took the car out, he got aout a mile and the cat exploded.he fitted a new cat.but said petrol was going straight to the cat, he said he thought it was a problem with the ecu,i transported the car to a main dealer,i recall he fittet a replacement ecu. had to take it back, as it would not idlei think it never ran properley after that. !!
Golf GTI cold start problems - George Porge
When the car missfires under load when hot is the coil (very!) hot to touch?

Who services the car, is the correct oil being used? Does the car turn over really quickly when it fails to start? Have the cylinder compressions been tested?

Where in the country are you, maybe someone could reccommend a specialist nearby?
Golf GTI cold start problems - gtijo
Dox
I have not felt the coil, i will when i get the car back.
my local garage services the car, the correct oil is used.
The car does not turn over any quicker when it fails to start.
I live on the the wirral
regards gtijo
Golf GTI cold start problems - George Porge
www.centralvwaudi.com/About.htm

I've not used these myself but they have an excellent reputation, especially with diesels
Golf GTI cold start problems - gtijo
screwloose
Hi i got the car back to day ,it started great first thing this morning ,and its been standing all day, and again it started ok later this afternoon ,so fingers crossed.

However yesterday i went to our local VW main dealer with the veiw of purchasing the relay 30 / main power relay. just in case.
the guy in the spares said he coud not identify it !! is that the correct description i gave him ?
Thanks for all your help gti jo
Golf GTI cold start problems - Screwloose
gtijo

He obviously hasn't been working in a VW parts for long! Most storemen know what a "Relay 30" is as it's got "30" painted on it in big white numbers!. [The diesel version is 109]

To give it it's correct title, it's an "engine control relay." [Or engine ECU feed relay; or engine management relay; or.....]
Golf GTI cold start problems - ggh1
My relay 30 has the part no. 165 906 381
Golf GTI cold start problems - gtijo
ggh1

would you beleive it, i picked the car up from the garage 9.30 yesterday it was fine all yesterday,
come to start it this morning , would it fire ? would it ###############
The garage guy said he went home in it a couple of nights and it started ok for him.
it was - 2 % last night ,i finally got it started just before i flattened the battery,
I managed to purchase the relay 30 , i have fitted it,and the car seems to be running ok
i will have to wait till the morning to see if it starts then, i wont hold my breath.
I got the relay from euro car parts in chester the guy i spoke to was very helpfull ,
not like the main dealer yesterday !!
Thanks for your help Gti jo
Golf GTI cold start problems - gtijo
The sarga continues
After fitting the new sensor 30 yesterday,and another water temp sensor.
this morning at 8 am it would not start for about 5 mins when it did burst in to life it run well and ticked over ok.
I am now thinking fuel.
yesterday thoughout the day it started fine with no missfire,i tried starting it up till 9 pm last night.
sorry to be a burden,but has anyone got any futher ideas.
I appretiate that i will have to take to the garage again ,maybe the main dealer this time,but its cost a fortune up to now,

thank you all Gti Jo
Golf GTI cold start problems - ggh1
What do we have left to try, it is all a bit like a shot in the dark. Hall sender, fuel pump, filter and pressure regulator, earth point under battery and earth braid between coil and head. I would still try water mist on the new coil, what have got to lose and it costs nothing.
Golf GTI cold start problems - ggh1
Time to go back to no cost basics. When your engine will not start do you have a good spark and does a removed spark plug smell of petrol?
Golf GTI cold start problems - gtijo
ggh1

Good news
I spoke to my daughter yesterday,who had a similar problem with her Mk 1 gti golf,
she said that when she started the car,she turned the ignition on and left it for about 20 seconds or so before she stared the motor,and this did the trick for her !! ( you could hear the fuel pump ticking in this time)
So this morning i tried the same thing and it started first thing, i am wondering if the problem is my fuel pump,or like relay 30 ! could there be a intermitent pump relay fault. if one is fitted to the car ? (i have mislaid my hand book)

regards Gti Jo
Golf GTI cold start problems - ggh1
My Mk3 AGG GTI fuel pump is audible from the drivers seat for about 2 seconds when you turn the ignition on. Fuel pump relay is situated on bottom row far right hand side, No.167, VW pt. No. 191 906 383C.
Golf GTI cold start problems - ggh1
Check fuel pump fuse No.18 for good contact and condition.
Golf GTI cold start problems - gtijo
ggh1

Thanks for the infomation, i will check them both tonight.

Regards Gti jo
Golf GTI cold start problems - gtijo
gghi

I forgot to mention earlier
"it started again first time this morning"
leaving the ignition on 10-15 secs before you engage the starter.
I might have cracked it
regards gti jo
Golf GTI cold start problems - Paul T
gtijo

I've been reading your threads with interest and was wondering if you changed the fuse pump relay? I have a intermittent problem with my Mk3 GTi 2.0 8v. It stalls when hot and is difficult to re-start from hot.

Paul T
Golf GTI cold start problems - gtijo
Hi Paul T
The car has been ok for the last week,if you turn the ignition on and leave it for 10/20 seconds before you turn the engine over,it has been starting,however the last tho days it has been a pig to start, Todat i have just fitted a new pump relay (167 ) and checked the contact on the pump fuse.
I have had a closer look at the earth strap between the block and the ignition coil,it has a plastic coating on it,
where its conected to the coil it appears to beonly a 1/4 of the width conecting it to the bolt !!!!
it was mentioned ealier that this could be a probmlem,but i must admitt with the car starting for the last week i thought all was ok, (and the missfire has also returned under load)
Why has any of the garages that the car has been with recentley noticed the earth strap ?
I will fit a new strap when i can get one and report back when its fitted fingers crossed!!!
Regards Gti jo
Golf GTI cold start problems - ggh1
With all the good advice already given there is not much left to check. Do you get a good spark during a (cold overnight) start? I would try changing the rotor and also on a dark night mist spray the coil with water. If it is cracked, like mine was, it will spark all over its surface. Please let us know if and when you find a cure.

Golf GTI cold start problems - ggh1
Sorry, forget the rotor, I see you have already changed it.
Golf GTI cold start problems - gtijo
dox
it has been with them,it started first time,after saying that they had kept it in doors overnight ,no fault code.
They cleaned the throttle body,it has also been reset since, (£90)
The next day i still had the problem
Regards GTi Jo
Golf GTI cold start problems - George Porge
To be honest its not the type of fault that an overnight stay is guaranteed to fix, they need to see the fault to fix the fault.

3 garages and 5 breakdown personnel have seen the car, its not a straight forward fix is it.

No fault code screams main power relay, ignition switch or faulty wiring to me, the ecu sees the ignition as being switched off (no power at the ecu) and so no fault is stored.

;O)
Golf GTI cold start problems - gtijo
Dox

I appreciate its not straight forward to fix ,thats why i posted the message on the site,hoping that someone out there had some idears, i am getting the car back tomorrow, they have said that it seems to start up ok,they have had it for over a week,trying to get the proper crank sensor,2 got delivered both wrong ?
Any way lets hope its ok, i will renew the relay anyway, as they are not expensive and if need i will change the ignition switch.

Thanks for your input its appreciated i will let you know the outcome

Regards GTi Jo
Golf GTI cold start problems - gtijo
ggh1

thanks for your input

Its a new coil and new dizzy cap also new rotor arm all genuine VW

I will keep you up to date what happens.

Regards Gti Jo
Golf GTI cold start problems - joshL
I thought all VW's pre 1998 (I think) will show a fault code on the crank sensor if the engine has not been started, even though the sensor is absolutly fine?

Hall sensor, and power relay sound most probable, but the best bet is to run the live data from the ecu to pin point the problem.

Although this car is quite straight forward to work on, and has a solid engine, the wiring in the engine compartment can fail, so look out for split insulation or shorting.

Any good garage with the right equipment should be able to solve this.

Good luck!
Golf GTI cold start problems - BB
Excellent thread. Good posts by all. What the backroom is all about.
Golf GTI cold start problems - mark25
I think the ecu ignores the lambda at startup, so a faulty Lambda wouln't effect starting too much. The coil would be my stating point, look for cracks in the casing. Also ensure that all the engine earth straps are in good order, there's a small one between the rocker cover and coil which can rot inside the plastic sheath, so it's mechanically intact, but not helping much on the electrical side of things.
Good luck
Mark
Golf GTI cold start problems - gtijo
The latest news on the cold start problem and the miss fire on the gti 2.0 8 valve.
I have just replaced the earth strap (plastic coated one) from the coil to the block.
after inspecting it i found that the strap just under the conection to the coil retaining bolt
which is about 1/2 wide was in fact only just conected by about 5 strands!!!
this has now been replaced and the missfire and the cold starting problem seems to be rectified.
i have also puchased for the sum of £8 a new gnition switch just in case.
Can anyone please tell me where the earth strap is under the battery ?
is it under the battery tray? as i also want to check that just in case !!
Question :- it has been in 3 different garages recently to try and solve this starting and miss fire problem
WHY HAVENT ANY OF THEM NOTICED THE EARTH STRAP??