Mondeo TDCI Injector String of Problems - NW
Hi All

Can anyone help me. Own a 52 Plate TDCI 115 Mondeo. Up until about 6 weeks ago i couldn't fault the car. The car 6weeks ago lost severe amount of power, and the glow plug light started flashing. Took to Ford, who diagnosed that the injectors needed to be recalibrated. This was done and the car was back on the road, except I otice a 'pinking' sound was now coming from the engine. Calle the garaged who told me the new software would change the tone of the engine (utter rubbish) Got the car to work, still not happy, calle them back and they said to bring it back in. When they took a look, they said one of the injectors needed to be replaced. Once replaced they were still hearing the noise (more obvious when cold). They then told me that Ford were aware of this problem are awaiting the issue of the new software to come out (how much i believe this, i do not know). In the last two weeks i have started to smell burning oil, opening the bonnet last week to see white smoke come out of theright hand side injector. Took back to the same garage who said it was a loose pipe. Again got fivge minutes down the road, could still smell oil. Opened the bonnet to still see burning oil, garaged told me it was steam from where it had been steamed cleaned (yeah right) The car is now at the main branch waiting to be looked at.

Can anyone shed light on these problems, and if they have managed to get things resolved with Ford, because they customer service is dreadful, no garage seems to have a courtesy car, and any mention of compensation, is dismissed. Thinking of getting a independent party involved to apply some pressure
Mondeo TDCI Injector String of Problems - Aprilia
So Ford are still sorting out the software for their '52 reg cars?? Hmmm.. somehow I don't believe that.
I would try to track down a good independent Diesel repairer in your part of the world and get the car to him. Ford dealers seem to struggle with their TDCI's ...(judging by previous HJ BR posts on this topic).
Mondeo TDCI Injector String of Problems - 659FBE
They struggle because they were too mean to buy their fuel injection equipment from a specialist supplier. Remember the days of FoMoCo carburettors? The diesel problems are simply a re-run of the same thing for the same reasons. Cost, complexity and tolerancing are in a different league though.

It's time that Ford learnt that low build costs are not an automatic route to profit - I'd love to see the warranty figures relating to Ford diesel fuel systems, but I never will.

659.
Mondeo TDCI Injector String of Problems - Aprilia
Remember the days of FoMoCo
carburettors?


Certainly do. I replaced many a lot of those VV's.
Mondeo TDCI Injector String of Problems - cheddar
>>Up until about 6 weeks ago i couldn't fault the car. The car 6weeks ago lost severe amount of power, and the glow plug light started flashing. Took to Ford, who diagnosed that the injectors needed to be recalibrated. This was done and the car was back on the road, except I otice a 'pinking' sound was now coming from the engine. Calle the garaged who told me the new software would change the tone of the engine (utter rubbish) >>

It is not utter rubbish, the learning function of the ECU will have been reset and the car will feel less refined until it has a few miles under it's belt.

I have had one instance if this in 114k miles, at about 70k, an injector was reprogramed and all has been fine since.


>>i have started to smell burning oil, opening the bonnet last week to see white smoke come out of theright hand side injector. Took back to the same garage who said it was a loose pipe.>>

Sure it was not diesel? there is a return pipe from the injector that is removed durting the calibration, if this is not replaced you will have diesel all over the top of the engine.

The car is now at the main branch waiting to be looked at. >>


I have had good experineces with Ford dealers, hopfully this mainbranche willl be better for you.
Mondeo TDCI Injector String of Problems - cheddar
It's time that Ford learnt that low build costs are not
an automatic route to profit - I'd love to see the
warranty figures relating to Ford diesel fuel systems, but I never
will.


Warranty Direct quote figures for fuel systems, Ford are much better than, for instance, Toyota.

TDCi's are numerous and do above average mileages, also the same systems are on Transits etc that are also nemerous and high mileage therefore the number of issues reported are no more than average, perhaps better than that.
Mondeo TDCI Injector String of Problems - tr7v8
They struggle because they were too mean to buy their fuel
injection equipment from a specialist supplier. Remember the days of FoMoCo
carburettors? The diesel problems are simply a re-run of the same
thing for the same reasons. Cost, complexity and tolerancing are in
a different league though.
It's time that Ford learnt that low build costs are not
an automatic route to profit - I'd love to see the
warranty figures relating to Ford diesel fuel systems, but I never
will.
659.

Interesting comment given that Fords warranty costs are lower. I certainly wouldn't want a Bosch injection system on my car after the grief & cost I went thorugh with my Alfa. Delphi have to be better!As for FoMoCo carbs yup changed a few but did loads of rubbish on Vauxhalls & VWs at the time as well. So don't tar Ford with that brush.
Also a mate worked for a Ford Dealer at the time & had gone on a traing course for the VV carb & could fix 99% of them.
Mondeo TDCI Injector String of Problems - Number_Cruncher
The only carbs I have ever fitted have been those wrongly diagnosed by colleagues.

With some perserverance, they can all usually be fixed. VV carbs were a doddle - the real villain of the piece was the 4A1, makes 2e3s look like an SU!

The same was true for the Vauxhall Varajet carbs - most mechanics didn't really know how they worked, and in particualr, how to set up the idle using a manometer. There were also a couple of hidden adjustments screws, beyond the usual idle adjustments, which were under metal anti-tamper plugs - tweaking these would sometimes make all the difference.

However, none of this happy reminisance is any help for a TDCi problem. Perhaps they aren't quite ready for public consumption?

Number_Cruncher


Mondeo TDCI Injector String of Problems - Aprilia
The problem with the VV's is that they weren't made to a very good quality standard and basically wore out. We had the special tools (to set the fast idle etc) but not much help on a worn carb. Most owners wanted a Weber replacement which gave better performance and also economy.
The GM Varajet was basically a much better carb, but it was complex.
Mondeo TDCI Injector String of Problems - Number_Cruncher
The problem with the VV's is that they weren't made to a very good quality standard.


Yes, that's fair.

Besides the usual VV diaphragm and adjustment problems, I saw lots where the choke housing had become loose, which would cause an erratic idle. I wonder how many of those would have been diagnosed as a fauly carb by other mechanics.

Number_Cruncher
Mondeo TDCI Injector String of Problems - DP
Besides the usual VV diaphragm and adjustment problems, I saw lots
where the choke housing had become loose, which would cause an
erratic idle. I wonder how many of those would have
been diagnosed as a fauly carb by other mechanics.



The VV on my Sierra was utterly reliable up to 180,000 miles when I sold the car. None of the Ford techs I knew at the time could believe I hadn't had any trouble with it, but the car started fine, drove fine, and passed the MOT emissions check each year with a reasonable margin. Even the automatic choke worked properly.

I guess with all these things, it's luck of the draw. If the quality of build was that variable, I obviously got a good one. I had a good secondhand Weber 34ICH sitting in the shed with the correct jets in it, ready to swap at the slightest sign of trouble, but I never actually needed to bother.

Cheers
DP
Mondeo TDCI Injector String of Problems - Micky
Varajet 11 was an appalling device, autochoke was laughable, icing occurred with monotonous regularity and the response to enthusiastic driving was pathetic. Replace with 38DGAS at the earliest opportunity.

As for TDCi problems. There are none, because Cheddy said so....
Mondeo TDCI Injector String of Problems - Number_Cruncher
As ever Micky, you know best.
Mondeo TDCI Injector String of Problems - Micky
">As ever Micky, you know best.<"

Such praise is to be valued. Thank you.
Mondeo TDCI Injector String of Problems - NW
The oil leak has now been fixed by the Garage, after much discussion and few trips to the garage.

The 'Pinking' sound, i am being told is now a characteristic the car will have now. Never heard such rubbish in my life. How can my car which never made this sound before, now have to have this sound. I am thinking of threatening to have a independant inspection and maybe push for a new engine, seeing as they tell me the car is always going to sound like this from Cold Start.
Mondeo TDCI Injector String of Problems - kithmo
My 2005 TDCi 130PS had this pinking sound under load when the engine was cold, after it had been in to the dealers for some warranty work and they had disconnected the battery. The sound went away after a few days, when the ECU had re-learned my driving style and it's been ok since. IIRC Ford changed the design of the head and injectors on the later TDCis and maybe yours isn't suited to the latest software, having the older head and remaining injectors (that have not been replaced). The solution would be to either replace all the injectors for later ones to suit the softwre (costly) or maybe see if they can reprogram the ECU with an earlier version of the software (the one which was working ok).
Mondeo TDCI Injector String of Problems - cheddar
Never heard such rubbish in
my life. >>


As I said before it is not rubbish, the learning function of the ECU will have been reset and the car will feel less refined until it has a few miles under it's belt.

Mondeo TDCI Injector String of Problems - NARU
I confirm that after disconnecting the battery, my Mondeo felt and sounded very different for the next few days.
Mondeo TDCI Injector String of Problems - Altea Ego
> Own a 52 Plate TDCI 115 Mondeo

so is that 4 or 5 years old then?

> maybe push for a new engine

ROFL...........................................
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TourVanMan TM < Ex RF >