Rust Buckets - helicopter
I have had a number of cars that have rusted in my time but far and away the worst was a Fiat 128 Sport in the 70's - Great Fun Car but the body got more like swiss cheese every day ...

It occurred to me that in these days of galvanised body shells and anti corrosion warranties perhaps the tin worm problem isn't as bad as it used to be.

Two questions.

Whats the backrooms ' worst ever rust bucket' nomination from the past.

Perhaps the more difficult question is what is your nomination for the most likely rust bucket in the future?
Rust Buckets - machika
Worst of the past must go to a Simca 1100.
Rust Buckets - Bromptonaut
From my own experience the BL Mini is in strong contention.

Looking back to the company cars my father had; FA/FB and FC 101 variants of the Vauxhall Victor came with tin worm as factory fit and a Simca 1500 estate bought in 1966 almost certainly never saw the seventies. Then there was a Hillman Hunter in 1971 whose paint was rust bubbled three weeks after delivery.

He always drove a Honda once he was paying himself.
Rust Buckets - SjB {P}
1984 MG Metro.

The best value for money motoring I've ever had, and went like a scalded cat by the time I'd finished engine (just about everything), exhaust, transmission, brake, and suspension modifications.

Unfortunately, the front subframe started to detach from its mounting points at the seven year point due to corrosion, and when I poked around, I found that this was just the tip of the iceberg with badly rotten sills, wings, and tailgate, too. I repaired all this, but gave up a year later when floorpan corrosion really took hold.

In contrast, SWMBO's "cheap and nasty" (my opinion before finding out what great cars they actually are!) ten year old 306 hasn't got a spot of rust that I can find!
Rust Buckets - P 2501
I nominate pretty much any renault from the early 80's.

Some had rust around the doors and sills at 12-18 months.
Rust Buckets - Mark (RLBS)
1975 Lancia Beta MKI
Rust Buckets - Altea Ego
Confining myself to rustbuckets I have run then.

1979 Fiat 131 mirifiori estate. Arrived from new with 26 miles on and rust already gathering around the tailgate seams

1983 1.6hls maestro, 18 months after new a small rust hole appeared at the seam between roof and "A" pillar. Closely followed two months later by one at join of roof and "c" pillar
Rust Buckets - BrianW
My first car, Ford 100E.
The headlamps were eventually held in by Isopon and you could put your finger through the door cills.
Rust Buckets - THe Growler
1955 Holden FJ (UGK 078).

Not advisable to open the back doors since the body then bowed due to rust underneath and they were hard to close again. All the same in this condition we drove 17,000 miles round Aus Highway One: Wyndham to Darwin. Much of that on unpaved roads, too.

1958 Vauxhall Victor (YPX 908).

An excellent car mechanically and interior wise but let down by rust you could practically hear occurring when it was parked.
Rust Buckets - Oz
1955 Holden FJ (UGK 078).


Classic model. But I do remember mother-in-law #1 putting her foot straight through the floor of the family FJ one day.
In those days the underbody consisted of mild steel, albeit phosphate pretreated, but then coated merely with a slipper-bath dip primer and a low-tech bituminous sound deadener.
Oz (as was)
Rust Buckets - expat
50's Holdens had a bad reputation but I have a 1978 HZ Kingswood and it is fine. I have had it 24 years now. I garage it and every 3 or four years I get minor rust cut out before it becomes major. Mind you it only rains for 3 months of the year here and salt is only seen in the kitchen!
Rust Buckets - John R @ Work {P}
Vauxhall Viva, circa 1975ish.
I'm trying hard to forget how bad it was...

Regards,
John R @ Work :¬)
Rust Buckets - Pugugly {P}
Mini (as opposed to MINI)
Rust Buckets - helicopter
Yes folks, all good nominations from the past but who is going to speculate on those cars in production today which are the rust buckets of the future.

Are the modern protection methods going to make rust a thing of the past ?
Rust Buckets - ro
Presumably if someone misses a bit while training the paint spray robot it could still happen on any make, though I vaguely remember from school chemistry that galvanisation copes with limited exposed areas. How many non galvanised cars are still produced? The current Civic I think(?) What else?
To qualify as a rust bucket it would have to be something reliable enough for the rust to break out before the engine dies or you wouldn't care.
Rust Buckets - J Bonington Jagworth
".. if someone misses a bit while training the paint spray robot"

I'd forgotten that was part of the deal (visions of soon-to-be-ex BL paint sprayer teaching it very badly!). It's easy to think they're all as smart as the Citroen ones... :-)
Rust Buckets - J Bonington Jagworth
"Are the modern protection methods going to make rust a thing of the past?"

I've got a 15-year old (galvanised) Audi that still looks OK, but what will kill it is an expensive item needing replacement, especially if it's an MOT requirement. Happily, mine is pre-cat, but I imagine that a cat replacement would be uneconomic for most vehicles.

This means that most modern cars will go the scrappy with serviceable bodies and perfectly good engines, which is a shame.

What has long intrigued me is how some rust-buckets (like Minis) seem to survive far longer than their contemporaries. I also have a friend with a immaculate Rover 800 that must be nearly twenty...
Rust Buckets - GS
1979 3500 SD1 - bought seccnd hand in 1982 when rust and holes in wheel archs, door bottoms due to porus paint but worst of all rust at the front of roof causing firstly damp headling leading to structure failure at MOT time in 1984 that was so bad Rover paid for a new roof section and respray. But it was a lovely car to drive went everything was working properly.
Rust Buckets - Pugugly {P}
Mondeo apparantly - refer you to below thread (or above by now !)
Rust Buckets - Hugo {P}
Fiat Regata estate

3 year old G reg bought from my uncle. Both rear passenger doors completely gone near their quarterpanel posts. ne was replaced and the other was just repairable.

Top edges of doors under the rubbers on ALL doors

Rear tailgate starting to go

Rear sill needed welding for MOT when it was 8 years old.

With that engine though it was fast.

Add to that, most fiats produced at that time or earlier.

H
Rust Buckets - Robin Reliant
I had a Marina whose body appeared to have been manufactured from compressed rust.
Rust Buckets - Roberson
>>Mondeo apparantly

Yup, I agree there. The Fiesta is not that hard wearing neither. Seen a few 1995-1999 editions which are showing considerable amounts of the crusty stuff around their arches and sills.

How about the City Rover, haven't some people seen a few patches of rust on those?
Rust Buckets - madf
Jaguar XJ6 Mark 1
Jaguar XJ6 Mark 2
Jaguar XJ6 Mark 3 (early ones had apalling paintwork which came off round the wheel arches after 10k miles or less...)

All Vauxhalls up to and inclding Viva HA

Jaguar E Type... dreadfull sill rot...
ALL BL cars including Rover 800s (Rover P4 rusted badly but was so heavily built it just kept going)(I had a Montego wher the engine block kept shedding rust at an amazing rate: it peeled off. Minis were really badly built..subframes and rear mountings/shockabsorber turrets/floors/sills/wings/etc..

All Fiestas up to and including Mark 4 round the petrol filler cap (trapped dirt) and rear wheel arches. (Wax injection in Mark5)
All Fiats till Tipo which was galanised.
All Citroens till XM which was galvanised (the Mark1 XM still rusts in places)
All Rollls Royces/Bentleys post WW2 to Silver Spirit. (ever seen a Silver Shadow with no sills? Not a pretty sight:-(
All Lancias especially Betas - none left now I think:-)
Lotus Elan Mark1-4 chassis bodies.
VW Beetles.



For early rust in a model's life, nothing could beat the Vauxhall Velox and Cresta of the early 1950s.. I recall rear wings perforated and rust all along the rear windscreen / boot join- by far the quickest rusting in volume I've ever seen.

All Hillmans and Rootes especially Minxes and Imps.


madf
Rust Buckets - Pugugly {P}
I wonder how the current batch Lancias fare ?
Rust Buckets - Robin Reliant
Does anyone have first hand experience of these rusting Lancias?
I have read a book by someone who sold them for a living that stories of engines dropping out because of rotting mounts were scare stories dreamed up by the tabloids, particularly the Mirror. He maintained that Lancias were no worse than any car of that era in this respect.
Rust Buckets - Hugo {P}
I do know a couple of people who had them. I think the original Lancia Beta was recalled and bought back by Lancia. IIRC it nearly broke the company.

One of my Uni friends had one (on a v I think) and he was OK with it. It was around 8 years old when he had it.

Another car that can be added to this list is the Triumph Dolomite. I knew one person who had one since new. It was scrapped on its first MOT due to rust.

Don't even start on Datsuns! IIRC that was a car that was worse than the Lancia Beta.

On the point of Marinas, I saw an immaculate 1977 marina in Cornwall a few weeks ago. It was in that famous mustard yellow and it had not a scratch on it. I don't think it will ever make it to collector status, which I think is a shame.

Living in Cornwall I do see quite a few examples of older cars that have been kept going despite all the odds. The Cornish are a make do and mend race, you only have to see inside some of their homes. Nothing goes to waste. If it's not needed now, it's buried in the garden for future generations.

H
Rust Buckets - L'escargot
1967 Hillman Hunter.

At its first MOT (i.e. 3 years old) it was found to have a hole in the floor, and a transverse box-section floor-strengthening member was almost entirely rusted away. Neither of these were apparent from a visual inspection, because the DIY applied underseal was still intact. The underseal was water based ~ Dunlop IIRC.
--
L\'escargot by name, but not by nature.
Rust Buckets - Sprice
Mk 4 Cortina was bad for rusting, any panel you care to mention! Metros and Sierras from the 80's were bad too, the were reports of discarded litter in the boots of metros that had simply been sprayed over! I'll predict that cars like perodua nippas wont hold up well.
Rust Buckets - machika
As far as current Lancias are concerned, the best comparison would be probably be with current Alfas, which seem OK. We sold a 164 about ten years ago and received a letter from the subsequent owner, when he sold it last year. It was worth next to nothing of course but he said it had been a super car and still looked great.

There are still a few Lancias around in the UK and I saw a Dedra a few days ago. Not a great looking car but there was no sign of rust.
Rust Buckets - madf
A lawyer friend of ours bought a Mark1 Lancia Beta in the 1970s just after they were launched. In less than 2 years the gearbox mountings collapsed due to rust. He bought a Volvo after that.

I looked at buying Lancia Fulvias. Lovely shape. Subframes wre all in advanced state of decay..The days when the Italian motor industry decided the world had a climate like Southern Italy. Salt on roads? Winter? Unheard of..:-)

And you want reliability?



madf


Rust Buckets - commerdriver
My dad had one of the first Hillman Imps in the 60s by 2 years old you could see the road through the holes in the sills.

Rust is undoubtedly less of a problem with modern cars but I think that's partly because many are scrapped because of other things before they get to the rusting point which is probably about 10-15 years rather than the 3-5 years it was in the sixties.
Rust Buckets - J Bonington Jagworth
Well, just for balance, I did have a Lancia Beta HPE that was quite durable. Admittedly, it was a fairly late model, but it was one of the nicest cars I have ever owned - stylish, practical, comfortable and a hoot to drive. It actually lasted better (and was more reliable) than the VW Scirocco I bought afterwards...
Rust Buckets - Tiffx19
I own one of the last Dedra's sold in this country,I also live in Scotland,and its 100% rust free,(and a very,very good car)they were galvanised like Tipo's..Although I owned a Tempra before,and the floor and strut tops were rotten!. I also own 2 Fiat X1/9's,one of which is an '85,and the roll bar is gone completely,whereas I also have an '89,which is perfect here,but has no rear arches.My last one was a 1981,which was mint everywhere,and had done twice the mileage,but came from Bristol....With older Italian cars,its not rust traps that are the problem,its the quality of the metal in places...curiously,I've never had to weld a floorpan in an X1/9..
As an MOT tester,the amount of 1990's Fiestas I've sent to the scrappys make Fiats look pretty rustproof!Also '80,s and '90's Mazdas,especially the 323 and 626,front chassis legs mostly.Peugeot's and Renaults never seem to corrode,even though I've seen thicker tinfoil..? Also Mk3 Golfs seem to be prone to corrode,and I've already welded sills on a 1995,and 1996 mk 3 Polo.Never thought I'd see that.
Rust Buckets - J Bonington Jagworth
"The underseal was water based.."

Now there's a brilliant idea!
Rust Buckets - Mapmaker
>>Living in Cornwall I do see quite a few examples of older cars that have been kept going despite all the odds. The Cornish are a make do and mend race,

Also, I think that the mild maritime climate means that far less salt is used on your roads than elsewhere in the UK, so cars will last longer. Never buy a car from Scotland...
Rust Buckets - mdb
FIAT 128 was my worst example, mine rusted everywhere even on the seat frames! It got to the point where I was reluctant to open the bonnet as there would be yet more rusting on structural members.
A friend had a 131 Mirafiori and had a full respray at 2 years old (company car) and was told then it woud fail an MOT due to rust.

Surprised no-one has mentioned the Alfasud!

Mark
Rust Buckets - Happy Blue!
1979 Honda Civic

Superb car with a great engine and gearbox and the best trimmed interior of any small car then available.

Resprayed three times in eight years!
--
Espada III - well if you have a family and need a Lamborghini, what else do you drive?
Rust Buckets - helicopter
Just done a little tally so far and the leader with 6 nominations is Fiat.

I've put all the BL together and they score 6 also with 2 for Mini, and one each for Metro,Maestro, Marina and Rover.

Vauxhall come in with 5 ,

Hillman and Ford equal with 4

Lancia score 3

Holden and Simca with 2 each.

Fiat in the lead does not surprise me at all but I too am surprised that Alfa don't get a mention for the Alfasud or perhaps owners have blotted it out of their memory.....
Rust Buckets - machika
Perhaps there aren't that many ex owners of old Alfas in the forum. Certainly, the 70s Alfas rusted very quickly, but by the late 80s/early 90s they had begun to get their act together. I still see a few Alfa 75s that look pretty good.
Rust Buckets - madf
I forgot to mention Alfas: If I recall the AwfulSud rusted so quickly I never saw any:-)

madf


Rust Buckets - Happy Blue!
In my spotty and callow days I had two Alfasuds, a 1.5 4-dr and a 1.5Ti. Neither rusted that badly actually, but the electrics left a lot to be desired. Certainly both survived at least until their sixth birthdays.
--
Espada III - well if you have a family and need a Lamborghini, what else do you drive?
Rust Buckets - Pugugly {P}
I owned one as well (for a while) superb car with corroded outriggers....
Rust Buckets - daveyK_UK
fiat - uno
Rust Buckets - daveyK_UK
any hyundai or kia 3 years or older!
Rust Buckets - madux
Recently sold a completely rust-free G reg Hyundai Pony.
How many Escorts, Cavaliers....BMW's? can you say that of?
Rust Buckets - madf
5 years ago I owned a H reg BMW 320i for 6 months . Absolutely rust free..

That's one for a start:-)

madf


Rust Buckets - madux
That would be a younger car, 5 years ago then?
(I'm not knocking Beemers by the way - they are probably as good as you can get. But where are all the G reg. ones now?)
Rust Buckets - commerdriver
Lots of g reg cars will have gone to the scrappie with little rust but expensive to repair mechanical problems. By that age a repair bill of £300 for a gearbox for example would get it written off by most folks
Rust Buckets - helicopter
I've just spent a happy half hour browsing the Fiat sites looking at pictures of the 128 sport that are still going and reminding myself how much fun it was.

Did anybody else run one? It was a great fun car to drive.

I was reminded looking on the Fiat sites that Lancia was bought by Fiat in 1969 so they should be lumped together for the purposes of the total nominations putting them clearly ahead of BL.

Rust Buckets - Mark (RLBS)
Indeed they were - didn't several of the Fiats have Lancia engines ?

I had a Fiat 128 3p - now that was a car and a half.
Rust Buckets - SjB {P}
> I had a Fiat 128 3p

Isn't that what it was worth when you sold it? ;-)
Rust Buckets - quizman

1. 1959 Jaguar 3.4

2. 1967 Vauxhall Viva SL 90

3. 1976 Alfa Romeo Alfetta

Rust Buckets - cheddar
I had a Dolomite Sprint that needed new sills at 4 years old. Great to drive though. Also an MG Metro Turbo that had a perforated wing at 4 years old due to previous accident damage, replaced under corrosion warranty, that was in 1987, 6 year + corrosion warranties were in there infancy then.
Rust Buckets - cheddar
were in there infancy then.>>


Doh spelling! I mean 'their' not 'there'.
Rust Buckets - Altea Ego
Indeed they were - didn't several of the Fiats have Lancia
engines ?
I had a Fiat 128 3p - now that was a
car and a half.



Cut and shut was it?
Rust Buckets - mike hannon
In the last few months I've seen two late 70s Lancia Beta saloons near here (rural France) that appeared completely original and without a spot of rust. One was a one-owner, low mileage job that was for sale - but what would you do with it? In the late 80s I bought a five year old Beta HPE (the coupe/estate) that was also as clean as a whistle and one of the best cars I ever owned. Like a fool I eventually sold it to a guy who said 'name your price'.
The worst shock I ever had was to buy a 2-year-old Princess 2000 HL, to find rust coming clean through the front valance! That was it for British Leyland and me. Dumped it quickly at a huge loss and bought a nearly new second generation Honda Accord - the first with decent rustproofing - and never looked back...
Rust Buckets - doog
1978 Chrysler Alpine-scrapped in 1984 as had totally rusted out,sills,wheel arches,wings,boot,doors.........
Rust Buckets - Keith S
1987 MG Metrot. (not spelling mistake lol)

Hateful hateful car. Especially compared to my 1987 pug 205 which was almost rust free....
Rust Buckets - madux
My favourite car of all time, the mk2 Jaguar.
I have fond memories of helping my father apply Jenolite, Plastic Padding, aluminium mesh, fibreglass, and a fresh coat of paint.
Hang on a minute though - this was in 1967, and it was only a 1963 car!!
Rust Buckets - Civic8
Ford corsair..Mate still has his 1970 sitting in garden. spent fortunes doing it up. wont scrap as it reminds him of youth..Having said that floor pan gone. so any try to lift onto trailer-hopeless..latest car is mk4 cortina. fully souped up great graphics on body..still looks like new..And still drives well
--
Steve
Rust Buckets - PhilW
Austin A40 (F reg - F at end of number plate!) Put my heel through floor when trying to accellerate. Had to remember to put carpet over the hole in wet weather otherwise gallons of high speed water went straight up my trouser leg from front wheel! Headlights pointed all over the place because so loose in rotted front wings. Good job I never hit anything in it - would have crumbled around me - which it actually did. I abandonned it in a car park in Manchester and ran away! Wouldn't have littered the place as long as a fag end (see other thread!) - it was far more bio-degradable)
Rust Buckets - jase1
Regarding Hyundai, I don't know where the rustbucket tag comes from with these cars -- probably because they're cheap, and people associate them with the cheap Japanese cars of the 70s.

There are a lot of Hyundai Accents around where I live, some of them M/N reg, and I have to say that I have never seen a rusty one -- and I'm in the north of England. Now the old Kia Pride is an absolute rotbox for sure, being as it is an 80s Mazda, I couldn't say how the newer Kias will fare.

Honest John mentions the Accent as "rust prone" (read rotbox) as well, even the new one. Mine's only 3 years old but so far there isn't a speck on it, which is more than can be said for the 2 year old Astra at work which has significant surface rust on the tailgate.

Any pre-1990 Japanese car is prone to rust; I've owned a 1988 Sunny which was very tatty when we traded it in at 13 years old (chassis and panels fine but the front doors were crumbling at the bottom and the sills were going as well). The 1994 one we have now has only the tiniest amount of bubbling on the rear panel below the petrol cap so these newer ones seem a lot better.

BL cars, Fords and Vauxhalls have always been bad for rust, and yet Brits have the nerve to criticise "foreign" cars, tsk.
Rust Buckets - carl_a
BL cars, Fords and Vauxhalls have always been bad for rust,
and yet Brits have the nerve to criticise "foreign" cars, tsk.


Aren't Ford and Vauxhall "foreign" cars ?
Rust Buckets - machika
>> BL cars, Fords and Vauxhalls have always been bad for
rust,
>> and yet Brits have the nerve to criticise "foreign" cars,
tsk.
Aren't Ford and Vauxhall "foreign" cars ?

>>

Supports my viewpoint that masses of Brits have always perceived Fords to be British cars. At least Vauxhall used to be a British company.
Rust Buckets - jase1
>> BL cars, Fords and Vauxhalls have always been bad for
rust,
>> and yet Brits have the nerve to criticise "foreign" cars,
tsk.
Aren't Ford and Vauxhall "foreign" cars ?


Yes, they are, hence the reason I put the foreign in quotes, as people still seem to refer to the two as "British" for some reason and hence you have the ridiculous situation of a friend of mine at work with his Spanish-built, American "British" Ford calling my British-built Nissan a "foreign" car, which always makes me laugh.
Rust Buckets - cheddar
BL cars, Fords and Vauxhalls have always been bad for rust,
and yet Brits have the nerve to criticise "foreign" cars, tsk.


The fact is that pretty much all cars had a rust problem prior to approx the early 90's, now days corrosion seems to be isolated to individual production based problems which most manufactures attend to via recalls or warranty.
Rust Buckets - doctorchris
White Talbot Horizon.
Driving along the seafront at Aberystwyth one stormy evening when a huge wave carrying masses of small stones from the beach deposited itself onto the car. Just seemed to melt away after that.
Rust Buckets - doctorchris
I see a few mentions of the Fiesta. My daughter has a nice 1999 model, but what's with the "carpet" lining the rear wheel arches (the Focus has this as well). It seems the ideal medium to trap salt and dirt and keep it in contact with the inner edge of the arch.
Rust Buckets - doctorchris
Forgot to mention anything from former communist countries (except for the Trabant).
Rust Buckets - madf
>>doctorchris
The carpet was introduced to prevent stonechipping and mud collecting directly on the metal of the wheelarch. Ford introduced a 3 year body perforation warranty at same time. Then in Mk5 added wax injection and 6 year warranty.

Hose it down every year: amazing how much mud comes out:-)

madf


Rust Buckets - Hugo {P}
It pains me to mention the series 1 discovery.

The areas are as follows:

Boot floorpan

rear bumper

Both front doors, inside where the steel meets the alloy (disimilar metal corrosion via electolysis).

A handful of other areas.

Hugo
Rust Buckets - DP
My first car - a 1976 Mini 850.

It was 16 years old when I got it, and had a rotten passenger side floor (you could see the road through it in two places), rotten rear subframe, the headlamp holes in the front wing were about half as big again as they should have been, the bottom half inch of the passenger door had disintegrated, and there were two CD sized holes in the boot floor. The front subframe was fine, but only because the engine kept it coated it in oil.

I bought the car privately for just £30, with a years (clearly bent) MOT on it, drove it happily for a year (with utter reliability apart from a split fuel hose) and then drove it under its own steam into the breaker's yard a year to the day later where they gave me £20 for it as a runner! Didn't even bother putting it in for a test - the guy would have peed himself laughing.

£10 depreciation for a year's motoring! Service costs = zero, repairs costs = £2.49! Bargain!


Rust Buckets - Hugo {P}
My first was a Mini 850 too - 1969 IIRC UCV 980 H 43K miles from new. some 16 years old as well

Not as bad on the rust, though the rear subframe was a little past its best.

Bouught for £175, spent some money on a stereo and repairs etc. Sold locally for £350. That paid for all the repairs and the stereo.

Hugo
Rust Buckets - Sofa Spud
Metro - hailed as having revolutionary rustproofing process but obviously not as revolutionary most other cars on the market at the time.

Morris Minor Traveller - when you got bored with the rust there was always wood-rot to deal with too!

70's Fiats were about the worst - even the roofs rusted!

Cheers, SS
Rust Buckets - Civic8
Sofa Spud. Metro and Morris still going strong on IOW..Have only seen one bad metro on the Island..

To add to thread. Ital same as marina..My dad had one. Good motor it was. Chap who bought it still had it till this last wednesday. Had an argument with railing on footpath. wrote it off..path smothered in rust.. Must have been the paint holding it together?? shame nice car
--
Steve
Rust Buckets - Chas{P}
Hugo
You've forgotten your all time classic you brought round to me for a spot of light welding.

That Peugeot 104!!!

Top of rear spring coming through into the boot?? You remember don't you!

Charles
Rust Buckets - Hugo {P}
Hugo
You've forgotten your all time classic you brought round to me
for a spot of light welding.
That Peugeot 104!!!
Top of rear spring coming through into the boot?? You remember
don't you!
Charles


.....and I thought time was the biggest healer!

H
Rust Buckets - Bagpuss
1973 MG Midget, completely rebuilt in 1985 but could not stop it rusting.
1981 Lancia Beta 2000, owned by a friend and requiring new front wings and engine mounts by 1983. Awesome car to drive though.
1982 Peugeot 305 whose sills were so porous by 1988 that I put my foot through the one on the driver's side getting out of the car and the lock fell out of the door as the mounting point had rusted through. Shame as it was otherwise an excellent car and much better to drive than its Ford and Vauxhall contemporaries.
1988 Ford Orion Ghia. A Friend's company car and rusty on the day he collected it new from the Ford dealer.
1995 TVR Griffith. The body may have been fibreglass but the chassis frame and the suspension arms were rusting after 2 years.

In terms of modern cars, I'm amazed at the number of rusty Hyundais and Kias I see around.

Rust Buckets - Peter
I followed an 04 Civic through Swindon last week and there was an ugly blotch at the point where the rear tailgate glass joins the door body. Initially I thought it was bird poo but on a closer look, it was rust of the bubbly variety. No doubt a warranty job in the not too distant future.
Rust Buckets - Big John
There are still a lot of modern cars ,the Civic included, that are not galvanised. Some that are galvanised then have brackets attached to them afterwards that then rust at the welds.

Both of my cars are supposed to be galvanised. The Underside of my Skoda Octavia 2001 looks like new. I had to oil and waxoyl underseal er indoors's 1999 Punto where the exaust brackets are welded to the underside (and hammerite the sump), the rest looks fine though.



My worst rusty car was a 1974 Austin Allegro 1750SS, the carpet formed part of its structure. The 1750 engine was superb though, would climb 1 in 6 hills in 5th! I suppose it must have been very light after most of its structure had been munched away by rust.
Rust Buckets - NowWheels
1982 Peugeot 305 whose sills were so porous by 1988 that I put
my foot through the one on the driver's side getting out of
the car and the lock fell out of the door as the mounting
point had rusted through. Shame as it was otherwise an
excellent car and much better to drive than its Ford and
Vauxhall contemporaries.


That surprises me. At 13 years old, my 305 had rust only where the paint had been chipped and on the drain-hole in the tailgate (a 305 rust-trap); it only died due to arson, and otherwise would have had a long life. My father's 305 expired at 9 years old (cooked engine) after a lot of paint-chips had rusted and been crudely patched, but with no structural rust.

However, both ours were post-facelift models, so maybe they changed the rustproofing when they facelifted the car in 83. Lovely cars in just about every way, apart from the agricultural gearbox and brutally heavy clutch.
Rust Buckets - Bagpuss
> However, both ours were post-facelift models, so maybe they changed the
> rustproofing when they facelifted the car in 83. Lovely cars in just about every way,
> apart from the agricultural gearbox and brutally heavy clutch.

Yes, it was a pre facelift 305S and it rusted everywhere. I solved the brutally heavy clutch by having the release bearing replaced, though the agricultural gearbox just got worse and on one occasion the gear lever snapped off in my hand. I've never seen a car rust so fast, it was even worse than the Peugeot 104ZS I had previously. Both these vehicles provided more than ample amusement at the weekend in trying to stop the bodywork disintegrating as well as trying, with equally little success, to keep their fiendlishly complex Solex carburretors in some state of tune. Despite their vastly better handling characteristics, I eventually gave up on Peugeots and went back to VWs.
Rust Buckets - jreg

Of the current(ish) cars, from what i've seen at auction.

Ka's on the bottom of the doors (haven't seen any P-S plates without rust yet.

All Rover 100's

Most of the end of line Escort Finesse's on the sills.

Daewoo Nexia's

I'm sure i'll think of some more.
Rust Buckets - Roger Jones
I'm surprised that the MB W210 E-class (1995-2002) hasn't been mentioned yet. From the continuing reports in the MB Owners Club Gazette and on their bulletin board, I'm beginning to wonder whether any of them are free of rust. This month in the Gazette was a letter from an owner who discovered that his W210 was unsafe to drive because of the corrosion failure of a major suspension component, and I've seen other reports of this too; and on the bulletin board is a report from someone whose W210 has had every piece of bodywork replaced apart from three of the doors.

Someone said that word from inside MB is that the bodywork problems were all caused by a new eco-friendly paint process, although there is a different view in HJ's Car-by-Car Breakdown. It has to be said that, after some initial reluctance, MB seem to have behaved responsibly with repairs under warranty, so perhaps the repaired cars won't be rust buckets after all. Goodness knows how many millions they've had to shell out.