Peugeot Expert Tepee - Strange noise with engine rattling (with video) - Marcus Norton

Hi all, first time post here.

06 plate Peugeot Expert 2.0 hdi 119k. Been experiencing a problem the last few months. At a certain rev point the engine makes a strange noise and starts rattling, anything over that reve point it stops and sounds good.

I've had the aux belt and bottom pulley replaced, cam belt kit including water pump done. Ran egr valve cleaner and valve cleaner through it. Spent a small fortune on it so far and still have the same issue.

Peugeot Expert Tepee - Strange noise with engine rattling (with video) - Marcus Norton

Ps how do I add video ??

Peugeot Expert Tepee - Strange noise with engine rattling (with video) - Andrew-T

Would this car have a DMF (dual-mass flywheel) ? Those rattle for some time before disintegrating ... Or is that what you had replaced ?

Peugeot Expert Tepee - Strange noise with engine rattling (with video) - Marcus Norton

Would this car have a DMF (dual-mass flywheel) ? Those rattle for some time before disintegrating ... Or is that what you had replaced ?

Yes it's got a DMF, still on the original clutch. Sounds like it's coming from the belt side of the engine

Peugeot Expert Tepee - Strange noise with engine rattling (with video) - Marcus Norton

youtube.com/shorts/ev32HDZws3M?feature=share

Peugeot Expert Tepee - Strange noise with engine rattling (with video) - elekie&a/c doctor
Run it with the poly vee belt off to see if the noise is still there.
Peugeot Expert Tepee - Strange noise with engine rattling (with video) - Marcus Norton

Is that the big pulley at the bottom? It was replaced with the belt.

Peugeot Expert Tepee - Strange noise with engine rattling (with video) - elekie&a/c doctor
Remove the belt from all the pulleys so nothing is turning apart from the crank pulley.
Peugeot Expert Tepee - Strange noise with engine rattling (with video) - Marcus Norton

Yes did that and the noise was still there so presumed it was the crank pulley so replaced that and v belt and still the same

Peugeot Expert Tepee - Strange noise with engine rattling (with video) - Adampr

It sounds like the crank pulley to me. Odd if it's been replaced.

Maybe take the timing cover off and see if there are any marks on the inside.

Peugeot Expert Tepee - Strange noise with engine rattling (with video) - elekie&a/c doctor
The noise seems to be produced at half engine speed. So that could indicate a fault with the camshaft drive system .
Peugeot Expert Tepee - Strange noise with engine rattling it's now gone from bad to worse (with vid - Marcus Norton

It's now making this terrible noise.... injectors??

youtube.com/shorts/sYZ6EDA3Bk8?feature=share