Aluminium or steel sumps better? - Steptoe
My nieghbour, who attracts motoring disasters like a candle attracts moths, grounded his sump whilst driving along a farm track, splitting it and so requiring the services of a nice AA man.

The saga of trying to source a replacement, plus the difficulty of removing the old one ( renault megane ), this still being played out, has made me wonder why this was made out of aluminium alloy.

A steel sump would at the best sustained a dent, and at the worst, a easily welded tear, so are alloy sumps a modern phenomenon, and are there any practical reasons for specifying them such as better heat radiation and less weight? Surely they are more expensive to manufacture and therefore a puzzling feature on a volume car.
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One mans junk is another mans treasure
Aluminium or steel sumps better? - Hamsafar
I think it's weight, although I have seen steel ones rust through but not aluminium ones, like these plastic inlet manifolds, how long before we have plastic sumps?
Aluminium or steel sumps better? - martint123
I've seen more rusted through steel sumps than grounded and broken alloy ones.
Aluminium or steel sumps better? - jc2
An aluminium sump is used as more of a structural part of the engine and will reduce NVH.
Aluminium or steel sumps better? - Roly93
how long before we have plastic sumps?

Not long I would think, as there are many plastics that are pretty much as durable as alloy.
Take the famouus Glock range of handguns, most of their parts are high strength plastic and this is the most reliable pistol in the world !
Aluminium or steel sumps better? - Dynamic Dave
so are alloy sumps a modern phenomenon


Hardly. Look at how old the A series engine is.
Aluminium or steel sumps better? - Fullchat
Mk2 RS 2000s Ford Escorts were fitted with alloy sumps.
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Fullchat
Aluminium or steel sumps better? - Steptoe
Hardly. Look at how old the A series engine is.


Hmm, I guess I'm one of the few of my generation who didn't ever own a Mini; to this day every car or van I've owned has had a tin sump.

I'll try to console my neighbour by mentioning that if he had a steel sump it might have rusted eventually : )
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One mans junk is another mans treasure
Aluminium or steel sumps better? - kithmo
The only A-series cars I can think of without a steel sump are the front wheel drive variety (mini, maxi, austin 1100 etc.) and that was the gearbox casing, not really a sump per se.
Aluminium or steel sumps better? - Dynamic Dave
The only A-series cars I can think of without a steel sump are the front wheel drive variety (mini maxi austin 1100 etc.)


The Maxi had an E series engine (I think) and there were only two to choose from - 1500 and 1750cc.
and that was the gearbox casing not really a sump per se.


Yes, it was a gearbox casing, but the gearbox and engine shared the same oil. To change the oil you have to use the same principle as any other car - that is to remove the sump bolt.
Aluminium or steel sumps better? - the original horse
a steel sump should not be welded in situ, i have done it once, never again, nearly blew my head off, and yes, the oil was drained.
Aluminium or steel sumps better? - Screwloose
Horse

You forgot to fill the engine with CO2, Halon or weld-shielding gas first. What can't burn, can't blow.

An airline blowing through the drainhole prevents a stoichiometric mixture forming inside too.
Aluminium or steel sumps better? - Cliff Pope
Alloy sumps are far from new. I had a 1947 Triumph Roadster with an alloy sump - a very elaborate finned affair, wider than its attachment footprint, which made getting the bolts in a pain. They were notorious for developing fatigue fractures around the drain plug, requiring expensive welding.
The engine had been used before the war on the Standard 14, and also on the SS Jaguar 1.5.

I've never had any problems with Volvo sumps rusting - they make them of proper steel, not old baked bean cans.
Aluminium or steel sumps better? - jc2
My 1934 Armstrong Siddeley had an alloy sump.
Aluminium or steel sumps better? - RichardW
My 1929 Velocette has got an alloy engine casting that incorporates the crankcase and (2-stroke) oil sump. But now we're just getting a bit silly!

PSA use alloy sumps on XUD and HDi engines with A/C because the lugs for the A/C compressor are cast into the sump.
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RichardW

Is it illogical? It must be Citroen....