Golf Mk3 Dead - Help!!!! - Robbo 7
I own a golf mk3 1997 1.4. Bought it two years ago and its done 66k miles. On Monday I drove it about haf a mile pulled over and the engine died. Got a local garage to come out and have a look. After the usual checks (plugs, leads, dist & cap etc etc) they traced the problem - they said - to a faulty coil as there was no spark and replaced it. Unfortunately this didn't cure the problem so they took it to a specialist who put it on two diagnosis machines both of which showed no power coming out of the ECU. After looking at several sites it appears that there is a long running problem with the ECU power supply relay. Ah Ha I thought replace that and Bob's your uncle! Nope - still dead.

Does this mean I am looking at a new ECU? Or does somebody out there have any other ideas?

By the way my local VW dealer was useless. Couldn't even tell me which relay was the one to replace "It's in the fusebox somewhere" and told me they don't keep spares in stock for older cars. That makes a lot of sense because the older ones never need spares do they? Must be all those new ones they sell which break down.
Golf Mk3 Dead - Help!!!! - Xileno {P}
I groan when I hear that a garage wants to replace an ECU. It's often a last resort since they don't know what else to look at. Some VW's used to suffer from failing hall senders, I don't know whether yours has one or not. If it does, then I would replace it.
Golf Mk3 Dead - Help!!!! - Rover25
If its an electrical/ ecu fault a good auto electrician would almost certainly make more progress than your garage has.
An auto electrician should be able to test the hall sender and the ecu.
Just a thought- is the alarm/ immobiliser working correctly?
Golf Mk3 Dead - Help!!!! - Xileno {P}
The problem I had with a hall sender was that it was intermittently inoperative. So it always tested ok, but two miles down the road...
In the end after the garage I used basically gave up, I started replacing parts and eventually hit on the hall sender.
Golf Mk3 Dead - Help!!!! - Robbo 7
The garage tells me that they can measure a current going in to the coil but nothing coming out. Does this point to the hall sender? I know these, as well as the electrical problems in my first post, have been a long term problem on VW's.

Seems to me that everybody is aware of these inherent electrical problems except VW. "If only everything in life was as reliable as a Volkswagon" I think they used to say.

Golf Mk3 Dead - Help!!!! - Number_Cruncher
The garage tells me that they can measure a current going
in to the coil but nothing coming out.


If your garage used those exact words, then they don't know what they are doing.

Unless the new coil they fitted has a short between the primary winding and earth, current flowing into the coil *must* come out at the other end. It can't go anywhere else.

I suspect they mean that they measured the voltage on the input side of the coil, and found that it was live. The voltage at the other side of the coil should be switched by the hall sender and ignition amplifier when the engine turns, to enable the coil to spark.

**If** the hall sender has three wires, briefly shorting the signal terminal to earth should make the coil spark (use a spare plug held to earth, connected to the coil king lead to see).

If you do get a spark, then the coil, and amplifier is OK, and the problem lies with the Hall sender.

If you don't get a spark, check the amplifier.

That your garage fitted a coil after so brief and peremptory a fault diagnosis makes me think that they aren't the sharpest knives in the drawer, and your money might be better spent elsewhere.

Number_Cruncher
Golf Mk3 Dead - Help!!!! - Robbo 7
Number Cruncher > I've already come to the same conclusion and told them to return the car to me so I can carry out some tests myself. I've used them before for mechanical stuff but they do seem a little lost on engine electrics. This is the first car Ive ever had which has had this sort of problem. However they don't seem to be alone, the VW dealer was pretty clueless as well.

In your opinion do you think it would be worth getting an auto electrician out to have a look? You seem to know what you are talking about.
Golf Mk3 Dead - Help!!!! - Number_Cruncher
In your opinion do you think it would be worth getting
an auto electrician out to have a look?


Yes, I think that a good auto electrician will find the fault quickly and without the trial andd error that your current garage is using.

However, if you get hold a good manual, and some simple test tools, you should be able to find the fault yourself. You might not save too much financially, but you will gain more car knowledge which *will* help you out in the future - even if you only use it to spot when a garage isn't being absolutely straight with you.


>>You seem to
know what you are talking about.


Not really - it's quite a while since I worked on cars for a living and the info I gave was for hall sender ignitions in general, I don't have that much VW experience, and the layout may be different to that I described. That's why I began with **If** !!

I hope that you sort out the fault - good luck!

Number_Cruncher
Golf Mk3 Dead - Help!!!! - Number_Cruncher
>>You seem to
>> know what you are talking about.
>>


Please excuse my ignorance! Thanks for the compliment!

Cheers,

Number_Cruncher
Golf Mk3 Dead - Help!!!! - Robbo 7
I've now had an auto electrician out to trace the fault. Informed me it was the hall sender and couldn't be anything else (slagged off the garage etc. etc) I duly paid his callout fee and got another distributor form a breakers. The car I got it off was an accident write off so presumably it was running OK when it hit whatever it hit. Fitted the distibutor today and? The pink fluffy dice thing is still dead!!!!!!!!!!!!!!!!

The car has now been seen by several so called experts for - what I am sure will turn out to be a simple electrical fault. The saddest thing is that they are all very quick to blame each other as useless which leads me to the conclusion that they all are. In the meantime I am now £200 down and still have a car which won't start.
Golf Mk3 Dead - Help!!!! - Altea Ego
Have you considered taking it to VW dealer to be fixed?
Golf Mk3 Dead - Help!!!! - Peter D
When cranking is the fuel injector clicking and spraying shots of fuel into the throttle body. If so then the Hall effect sensor is not the problem as it also uses the information to fire the injector.
Golf Mk3 Dead - Help!!!! - Andrew Moorey (Tune-Up)
Firstly check you have 12v at the coil +ve, measure it with a meter and also hang a 21w bulb on it to check you have sufficient current available.If not its most likely a failed relay. Check also you have 12v at one of the outside terminals of the three pin plug connected to the distributor.The opposite pin should be a good earth.If not check the wiring back to the coil for a break If ok, get a paper clip, open it out and push it into the centre terminal of the plug, then with the ignition on, stroke the paper clip to earth on the block. You should be rewarded with a crackling HT spark inside the dist. and the furious clicking of the injector(s), the fuel pump will also run. If the power supply side is ok and the system still doesnt work suspect the ignition amp.. We have had a few with the wiring broken in the dist plugs (roll back the boot for a gander) and many many amp failures, particularly the siamesed coil/amp arrangement.Check the earth strap between battery,chassis and engine.
Good luck
Andrew
--
Simplicate and add lightness!!
Golf Mk3 Dead - Help!!!! - bell boy
as andrew says and i seem to remember they have a silly little earth wire connected to the distributor as well these can go green with age and possibly cause a high resistance?(im not a vw expert)
Golf Mk3 Dead - Help!!!! - Robbo 7
I doesn't fire the injectors or activate the fuel pump when I crank the engine but if I earth the middle contact on the hall effect connector I get a nice juicy spark from the coil lead, the fuel pump and injectors also activate.
Golf Mk3 Dead - Help!!!! - Number_Cruncher
So the coil, amplifier, and power supply are OK.

Does the distributor actually turn when you crank the engine? For that matter, is the camshaft turning during cranking?

If you remove the distributor, and turn the shaft manually, do you get the spark from the coil and the fuel pump activity?

Number_Cruncher
Golf Mk3 Dead - Help!!!! - Robbo 7
No problem with the camshaft, it's turning fine and I had a new cambelt fitted about three weeks ago. Done about 600 miles on the new one. I took the dist off, kept it earthed to the block and spun it by hand and I didn't get any spark or activity elswhere like I did when I earthed the middle terminal on the hall connector. It's doing my head in. This is with the old dist and the one I got from the scrappy. I don't want to fork out £100 on a new distributor in case it's not broken. Do you know if there is any way of checking the hall sender *off* the car?
Golf Mk3 Dead - Help!!!! - Number_Cruncher
There is another possibility.

In my original reply, I described a method for checking the ignition which was different (in a very subtle way) to that described by Andrew. I suggested briefly connecting the central wire of the distibutor connector to the earth wire in that connector, while Andrew suggested briefly connecting the central wire to earth on the engine block. Both methods should give you a spark, fuel pump activiet, etc. So, try the test as I originally wrote, and see if you get a spark.

But, if there is a problem with the earth wire in the distributor connector, Andrew's test will not find it.

So, you may have an earth wire fault.

If, however, the earth wire is OK, then you have bought a duff distibutor from the scrappy.

Number_Cruncher


Golf Mk3 Dead - Help!!!! - Number_Cruncher
Thinking a bit more about it, none of the tests so far have tested for a live at the hall sender connection to the distributor.

The three terminals should have a live.
The middle one is usually the signal from the hall sender
Then there is an earth.

Your checks so far have made sure about the signal wire, and everything upstream of that. But you could still have the lack of either a live or an earth at the distributor connector.

Number_Cruncher
Golf Mk3 Dead - Help!!!! - Robbo 7
The tests would indicate that the distributor I got from the scrappy was also a DoDo. I have now ordered a new unit from GSF and will fit it in the next few days. Watch this space 'cos I'm still not convinced it's going to cure it - but then maybe I'm just a pessimist.
Golf Mk3 Dead - Help!!!! - Robbo 7
HI, I checked the terminals last night - I can measure a current at the two outer terminals but it is only reading 6-8 volts on the multimeter. Is this normal or might it point to another problem?
Golf Mk3 Dead - Help!!!! - Number_Cruncher
Hi Robbo,

Yes, it looks like you are onto something.

A bit of terminology - you aren't measuring a current. You are measuring a voltage.

I have just re-read Andrew's original post, and he does mention checking the voltage at the outer pins. He also suggests using a lamp which will draw much more current than a voltmeter. Using a lamp will highlight if there is a poor connection, or high resistance elsewhere in the circuit - I suspect that the lamp won't light!

If the lamp doesn't light, you need to find whether you have a poor live feed, or a poor earth.

Put your lamp between the live pin and the engine block. If it lights now, then you have a bad earth.

Put your lamp between battery positive and the earth pin. If it lights now you have a bad live supply.

Whichever you find, trace the wiring back, and you should find the problem.

I think that the problem you, and everyone else who has worked on your car has had is that a complete set of tests hasn't been done - until now!

Number_Cruncher
Golf Mk3 Dead - Help!!!! - Robbo 7
OK - I've done the 21w bulb test to see if I have a bad earth side or live side on the outer terminals. The bulb won't light up on either. The bulb is fine by the way, check on battery. What is this telling me?

I've contacted the electrician who traced the problem to the hall sender and he seems as confused by this as I am.
Golf Mk3 Dead - Help!!!! - Number_Cruncher
Hi Robbo,

I don't know off the top of my head where these wires will track back to. The ignition amplifier would be my first guess though. If you can find the same coloured wires there, repeat your test lamp test.

However, if that gets you nowhere, in your shoes, I would follow the wiring harness from the distributor back into the loom, and see where it ends up. You may need to unpick some tape.

I would check at the ignition amplifer, and at any connector blocks for a poor connection. It seems odd that you have lost both live and earth at once - perhaps wires in the same dodgy connector block?

Number_Cruncher

Golf Mk3 Dead - Help!!!! - Civic8
>>kept it earthed to the block and spun it by hand

Sorry, did you mean direct touching to earth or slightly away?.Sorry to ask
--
Steve
Golf Mk3 Dead - Help!!!! - Robbo 7
Have you considered taking it to VW dealer to be fixed?



This site and many others are full of people who have had this problem and similar electrical faults which their VW dealer has been unable to fix. My own local dealer didn't exactly fill me with confidence when I asked them what they would do and they told me to buy new relays and replace them one by one till I find the right one because thats what they do!!
Golf Mk3 Dead - Help!!!! - HarlequinVW
It sounds like 15 quid on a haynes manual and a fiver on a cheap digital multimeter (Maplin, etc) would be well spent at this stage!

There are two relays which can cause problems on the mk3, the fuel pump relay (bottom RH corner relay) and the x contact relief relay, one has been upgraded by vw. The ignition switches have also been known to give problems.

The above generally fail in a manner which gives intermittent faults after an amount of driving though.

It may be worth checking be the copper coloured earth wire between the coil and rocker cover, they can break. Also it may be worth switching the ignition 'on' and confirming that the fuel pump buzes for around 1 second.
Golf Mk3 Dead - Help!!!! - Robbo 7
Thanks for the advice but:

I've got a haynes manual which doesn't even cover the hall sender.
I've changed all the relays but the haynes manual doesn't list them all anyway.
The electrician checked the fuel pump
The injectors, coil etc all appear to be working.

In short, the obvious things have been checked and, as stated earlier in the thread, several so-called experts have so far failed to fix it.

Thanks anyway
Golf Mk3 Dead - Help!!!! - Altea Ego
Now let me see, how can I rephrase this

take it to the VW dealer and pay them to fix it.

unless you want to carry on complaining about everyone else not being able to fix it for you.
--
RF - currently 1 Renault short of a family
Golf Mk3 Dead - Help!!!! - Robbo 7
Now let me see, how can I rephrase this
take it to the VW dealer and pay them to fix
it.
unless you want to carry on complaining about everyone else not
being able to fix it for you.
--
RF - currently 1 Renault short of a family


Thanks for the advice. It hadn't crossed my mind to take it to a VW dealer. I'll book a few days off and push it the 30 miles to my nearest one without delay.

Have you considered a career as a comedy scriptwriter? I had just stopped laughing at your subtle use of sardonicism in your first post when BANG, you hit me with another one thus adding hyperbole to the mix - brilliant!

Not only are you helpful but a credit to the human race.
Golf Mk3 Dead - Help!!!! - Dynamic Dave
Ok, enough with the petty squabbles. Teddy bears back in the box please.

DD. BR Moderator.
Golf Mk3 Dead - Help!!!! - Robbo 7
.>> Ok, enough with the petty squabbles. Teddy bears back in the
box please.
DD. BR Moderator.


Apologies, surely the point of a forum like this is to ask for/get advice. 'Take it to the dealer' would be the obvious answer to almost any question posted. Pick my dummy up
Golf Mk3 Dead - Help!!!! - Dynamic Dave
Apologies, surely the point of a forum like this is to
ask for/get advice.


I *think* your comment "so-called experts" was misinterpreted as a dig at the advice you got here.
Golf Mk3 Dead - Help!!!! - Robbo 7
I *think* your comment "so-called experts" was misinterpreted as a dig
at the advice you got here.


If it was misinterpreted then I'm sorry. All of the advice I've got here has made sense and I'm frustrated that the thing is still dead. I also don't like to be beaten which is hacking me off just as much.
Golf Mk3 Dead - Help!!!! - Altea Ego
look its a serious suggestion for sound reasons.

1/ Its dead. Its been dead for weeks.
2/ You have had a series of suggestions, ideas, ad hoc people on site to poke about with it, none of whom has a 100% familiarity with the actual bits involved.
3/ You asked the VW dealer on an ad hoc basis for advice who (naturally) told you nothing for nothing.

Therefore its logical that if you want it fixed, its got to be dragged to the dealer who would be given the job of fixing it.

Surely its got to the point where all this messing about is counter productive.

--
RF - currently 1 Renault short of a family
Golf Mk3 Dead - Help!!!! - Robbo 7
>>look its a serious suggestion for sound reasons.

I appreciate your suggestion but did not appreciate your tone.
Golf Mk3 Dead - Help!!!! - bell boy
you havnt mentioned the earths though?
Golf Mk3 Dead - Help!!!! - Robbo 7
Hi there, thanks for mentioning. I checked the earths on the metal distributor cap cover, the strap from the block to the bodywork and the battery earth and they are all OK. It's looking as if Number Cruncher may be right about a dodgy connection further along somewhere.
Golf Mk3 Dead - Help!!!! - Andrew Moorey (Tune-Up)
You have proved the power supply to the coil and amp is ok and those units and the ECU are functioning ok. The dis (pin 1) is powered up from pin 8 on the ECU and should measure about 9-10 volts (only a few milliamps, wont light the bulb)assuming battery is ok. Pin 2 is the centre terminal and is the signal wire, Pin 3 is earth. If all this pans out its got to be the hall switch. On the secondhand one check the terminals are all visible and clean, they sometimes walk back into the body of the distributor. New Hall switches are available.
Andrew
--
Simplicate and add lightness!!
Golf Mk3 Dead - Help!!!! - Robbo 7
Hi Andrew. As you know from above I have checked all three pins out and, as you predict, I have a 6-8 volt reading on the power pin (pin1) I can get a spark by earthing the centre pin but the earth (pin 3) looks like it might be iffy. I have now fitted a brand new distributor and I'm no further forward. Is pin 3 a permanent earth? If so, presumably I can re-wire it quite simply. If not I assume I will need to re-run this cable back to the ecu connector.
Golf Mk3 Dead - Help!!!! - Andrew Moorey (Tune-Up)
Wiring diagram shows pin 3 routing direct to earth. Suggest you add a new earth wire to the existing wire. Dont just cut the wire, bare some insulation and wrap the bared end of an additional earth around it. This will serve to prove the point after which if succesful make permanent by soldering and insulating to make a neat job. My only slight concern is that the supply voltage is a little low, I would like to see minimum 9v on supply. Try unplugging the ecu plug and reconnecting to wipe the pins clean in case theres a bit of corrosion causimg the volt drop.
Andrew
--
Simplicate and add lightness!!
Golf Mk3 Dead - Help!!!! - geordie(renault rte)
hi just flicked through what you all said
if you want to try fixing this yourself be keep toys etc in pram
i only throw mine at last resort that is usually when i relise
i didnt check something obvious and feel a prat
1) as a rule of thumb vw group relays for injection/engine management middle of part number has 906 i.e 191906381a
it is usualy wort popping the cover off the relay and look at the solder joint around the pins
2)ignition switches do fail 3 different ways
not crank over / no warning lights or non start check for battery voltage on the black wire under the steering column whilst trying to start it
3)ground the middle wire of the distributor plug see if your coil lead emits a spark (good idea to have a spare spark plug and lead pluged into coil and ground spark plug on cylinder head
if the three main things are ok you need to sit down with the wiring diagram for the computer &check the supplies & earths to the computer with the computer pluged in
has any one tried a code reader???
Golf Mk3 Dead - Help!!!! - Robbo 7
It was the earth after all. The earth lead on the hall sender connector was breaking down somewhere else in the loom. It was showing voltage instead of an earth. The solution was to cut the earth wire and put a 3 inch loop of wire back to the block. Thanks for everybodies help on this one.
Golf Mk3 Dead - Help!!!! - Editor
Glad 'you' fixed it. For what it's worth m8, it's worth having a quick poke about any forum to see who's who. Had you done so you'd have realised that Renault Family is a bit useful, to say the least. FYI VW don't seem to have a specific interval for changing spark plugs or leads on the Mk3. So suggest if you are unsure about yours I'd change them before they break you down in the middle of nowhere. Which, seeing as you clearly don't have AA or equivalent, would really annoy you.
Golf Mk3 Dead - Help!!!! - horatio
Well done, was it you or did call back the auto electrician?

With hindsight this quote from you on Nov 15th:
< >

Indicates where the problem was, except that you were measuring volts not current.

We've all learned a little bit more.
Golf Mk3 Dead - Help!!!! - horatio
"HI, I checked the terminals last night - I can measure a current at the two outer terminals but it is only reading 6-8 volts on the multimeter. Is this normal or might it point to another problem?"