Fuel gauges - GrahamF1
How exactly do modern fuel gauges work?

Presumably the simple system (do manufacturers still use it?) involves a float. I've read that Indy/F1 cars use something that measures the rate of flow from the tank and can therefore deduce how much remains.

What about having the tank partially suspended in some way with a balance underneath it, constantly weighing the tank and it's contents? Has this ever been done? Would it be super-accurate?
Fuel gauges - Altea Ego
"Presumably the simple system (do manufacturers still use it?) involves a float"

Yup

"I've read that Indy/F1 cars use something that measures the rate of flow from the tank and can therefore deduce how much remains."

Yup, becuase they know exactly how much goes in.


"What about having the tank partially suspended in some way with a balance underneath it, constantly weighing the tank and it's contents? Has this ever been done? Would it be super-accurate?

Nope not while bouncing around over lumps, potholes, pitching, etc.

Aircraft used to use hollow tubes suspended into the tank, where the electrical capacitance and electrical restitivity of the fuel was measured.


How accurate does a car fuel guage need to be anyway? you only need to be told when to fill up.

Fuel gauges - chris_w
Parking on a hill or heaving breaking/accelerating used to affect fuel gauges in my previous cars, but in my Focus it never moves - once the petrol light comes on, it stays on...

What I do dislike is that the first half of my tank seems to be about twice the size of the second half (according to the gauage) when looking at me fuel economy - one minute I'm looking as though I'm gonna hit 40+mpg, te next thing I know it's more like 30!!!

Oh well...

Anyone else ever find this with their fuel gauge?
Fuel gauges - wantone
funny things fuel gauges?
every car i have ever owned(7)has always taken ages to move off the full mark then drops like a stone to the half way mark and then like a brick from their onwards.know doubt somebody can tell us why?
Fuel gauges - teabelly
Ah, it's not just mine that behave erratically then. All mine have done the same, although the italian ones sit on full quite a bit then suddenly woosh down to 3/4 which is quite disconcerting. I haven't had one yet that goes down in segments. The alfa I have as a loan car when mine's at the menders seems to move in steps. It also drops an awful lot more slowly than my cars. Everytime I borrow it I think the gauge is broken as it doesn't move much!
teabelly
Fuel gauges - Imagos
the italian ones sit on full
quite a bit then suddenly woosh down to 3/4 which is
quite disconcerting.


Lots of vehicles do this in particular vans. It's because you're using fuel in the tube from tank to filler cap.
Fuel gauges - NARU
the italian ones sit on full
quite a bit then suddenly woosh down to 3/4 which
is
quite disconcerting.


There's an easy explanation:

If the float is two inches diameter, then it follows that it will be jammed up against the top of the tank until the fuel drops by two inches. If the tank is eight inches tall, then it follows that the gauge will go straight from 'full' to 'three quarters'.

Fuel gauges - barchettaman
Clever person.
Fuel gauges - patently
If the float is two inches diameter, then it follows that
it will be jammed up against the top of the tank
until the fuel drops by two inches. If the tank
is eight inches tall, then it follows that the gauge will
go straight from 'full' to 'three quarters'.


Errrr... no?

If the float is initially jammed up against the top of the tank, then when the the level has dropped by two inches, it will be just resting gently against the top of the tank but will not in fact have moved. Thus the gauge will still be reading full, not 3/4.

So this explains very well why the gauge stays at full for ages before it starts dropping, but it doesn't explain the dash for 3/4, surely?
Fuel gauges - NARU
Errrr... no?
So this explains very well why the gauge stays at full
for ages before it starts dropping, but it doesn't explain the
dash for 3/4, surely?

Simple - the float might not be 2 inches diameter! I only put that dimension to make it easy for people to understand the concept. You can also make a mound in the top of the tank which reduces the error by allowing the float space to move into when the tank is fullish.
Fuel gauges - bikemade3
Aircraft still use capacitance tubes, the fuel acts as the di-electric and as the fuel level drops the capacitance value of the submerged tube decreases. When wired in as a balanced bridge you use the capacitance value to drive the fuel indicator.

Different avaiation fuels (with/with out icing inhibiters) have slightly different SG values and a submerged SG capacitor will reflect these changes to the fuel reading if fuel quantity is displayed as weight and not quantity.

Modern helicopters use fuel flow transmitters if you know the weight of fuel carried, this weight when entered into the navigation/mission system takes an electronic signal reflecting fuel usage rate from a fuel flow transmitter to continually recalculate duration in terms of time and distance.

Fuel gauges - David Horn
auto.howstuffworks.com/fuel-gauge.htm

My fuel gauge is very pessemistic - the light is on at the moment but I know I still have 8 litres left in the tank.
Fuel gauges - machika
All that matters is that you know when to fill the tank up. When you have driven a car for a while, it is easy enough to know approximatley how much fuel has been used for each mark on the gauge.
Fuel gauges - frazerjp
My Ford Ka squeezed about 40 whilst the needle was hovering over the red mark going along the M4 in Wales! With that tank i got over 400 miles out of it!
--
Its not what you drive, its how you drive it! :-)
Fuel gauges - Leon on Derv
Something which I have found ironic in previous cars - My old Nissan Bluebird springs to mind....

It had an indicator lamp which warned you when you were running low on screen wash - but no final warning by way of a lamp for fuel!!!

Leon

With a new scooby in the garage
Fuel gauges - Andrew-T
I seem to recall that old ('60s) cars had a float on a pivoted arm which worked a variable resistor. Wife's 1991 Pug 205 diesel had a vertical tube the full depth of the tank which contained a float. After some years grit accumulated which stopped the float floating (or rather, sinking) and fuel ran out with the gauge showing quarter full. I think all cars have some electronic damping to stop the reading fluctuating wildly with bumps and cornering. I notice that the gauge on a Yaris holds its reading with the ignition off, which can be useful.
Fuel gauges - David Horn
If you read the How Stuff Works article, it says that's exactly what happened, with the variable resistor operating a heating coil wrapped around a bimetallic strip, attached to the needle on the gauge.

My own car doesn't work like that, because it registers changes in level instantly after filling up with diesel.
Fuel gauges - Colin M
[i]Different avaiation fuels (with/with out icing inhibiters) have slightly different SG values and a submerged SG capacitor will reflect these changes to the fuel reading if fuel quantity is displayed as weight and not quantity.[/i]

Bikemade3, your comments aren't entirely accurate. The specific gravity of the fuel is much more dependant on temperature & altitude and I don't know of any commercial aviation fuel (Jet A1 or Avgas) that comes with/without icing inhibitors, it is all supplied to a single specification. Jet A1 has a (global) standard freezing temperature of -47C where it starts to go waxy and will block filters/pumps. American jet fuel (Jet A) freezes at -40C.

If a plane flies from the US to the UK, any remaining Jet A fuel is then pumped into the tank that will use it first (the centre tank on a 747) before topping up with -47C fuel for a trip to Tokyo where the outside air temperature is often -70C for an extended period over Siberia and where low fuel temperature warnings are common. That way we burn the -40 fuel early into the flight and have more protection for the long cold sector.

All fuel, including car petrol and diesel, derives its calorific value (ie power) from it's mass, not it's volume, so strictly speaking a car should be quoted as doing x miles per kilo, not litre or gallon. As the specific gravity of the fuel varies, thus it's volume per kilo and so your mpg figure will vary in different temperatures whereas the miles per kilo figure won't change under the same circumstances.

The 747 uses capacitance fuel sensors in the tanks and indicate the quantity in kilos (or rather metric tonnes). At the same time fuel flow meters measure the consumption and the two figures are available to us as "calculated fuel", ie fuel we had at the start minus burn, and "totaliser" fuel (from the gauges). A discrepancy will throw up a warning.

As belt and braces, we have an anticipated "fuel remaining" at each waypoint on our flight plan which we compare to actual burn. The plan is usually very accurate.

The fuel burn on a 747 is pretty scary. During the take off and initial climb, we burn about 7-8 litres a second, so your average car tank would hold enough fuel for 6 or 7 seconds of flight.


Fuel gauges - Altea Ego
"During the take off and initial climb, we burn about 7-8 litres a second, so your average car tank would hold enough fuel for 6 or 7 seconds of flight."

Flight! at that rate your average car would not make V1
Fuel gauges - Cliff Pope
A wooden stick, with notches every gallon, is the most accurate.
Wasn't there a car with a float connected to a mechanical dial mounted on the top of the tank in the middle of rear scuttle?
Fuel gauges - Roberson
A wooden stick, with notches every gallon, is the most accurate.
Wasn't there a car with a float connected to a mechanical
dial mounted on the top of the tank in the middle
of rear scuttle?


Don't know about that, but early 2Cvs had a dipstick for the petrol tank as well as the sump. No Fuel gauge.
Fuel gauges - GrahamF1
And that V1 would be fairly high for a craft without any wings!
Fuel gauges - bikemade3
Colin,
There is more thean 1 fuel i.e Jet A1.What about AVTUR( Aviation Turbine) with/without FSII(Fuel System Icing Inhibiter). Then again you could use AVCAT( Aviation Carrier Turbine)which has a higher flash point, caused it's used on ships with an aviation facility.

Jet A1 is universlly available worldwide, i should know i've used it from one end of the world to another. Even dropped onto a Oil Rig in the Fortes field and been fed Jet A1.The reason we fit a a sg capaciter at the bottom of one of the tank units is to correct for the different fuels we use i.e AVTUR/AVCAT/JET A1 or in the worse case Diesel but the maintenance penalty for using Diesel is pretty severe.
Fuel gauges - madux
Colin M and BikeMaid (as you two seem to be the aviation experts)
So what happened to the helicopter from HMS Nottingham, then?
Fuel gauges - bikemade3
I suggest that they deliberately ditched the Aircraft as HMS Nottingham was not at the Lat/Long the flight expected it to be and the fuel they had remining was insufficient to make it back to mother. And not, as suggested in the papers that they took off with insufficient fuel.
Fuel gauges - madux
Whoops! Sorry "bikemade3" - No offense intended.
Fuel gauges - barchettaman
How did they ditch, by the way? Put it into hover on autopilot, dive out and swim away?
Fuel gauges - bikemade3
How did they ditch, by the way? Put it into hover
on autopilot, dive out and swim away?


>>Pretty much like that, get it in a 10-20 foot hover , throw the life raft out, then out jump the passengers, pilot takes the A/C away about 500M then gently as he can put's it in the water. Hopefully there is no/ negligeable swell set the flot gear off and get out. Invariable the thing capsizes and plummets like a stone.

Having been thru' the Underwater Escape Trainer more times than i care to remember, any crew that manage to get out of a ditched chopper have done well.

I magine what happens if there's a catastrophic failure and it ploughs in at speed say 125 knots.
1. Massive deacceleration forces cause major body trauma if it's fast enough possible detatching of the brain stem.
2. Having survived the initial crash attemps to evacuate are hindered by cockipt doors and windows being jammed from frame distortion.
3. Shock leads to disorientation, the route you identified when you manned up as your primary escape route if forgotten.
4. In the mean time the things sinking your still strapped in the seat having forgotten to release the harness.You release having waitedfor the Main Rotor Head and blades to stop rotating.
5. Water has flooded into the cockpit and cabin, it's pitch black, north Atlantic winter weather.Cold shock causes you to panic, you can't hold your breath as you are trying to get out.
6. The emergency air bottle you are breathing from in a controlled maner( not)is keeping you alive as to try to escape. The debris from the accident is hindering your escape, as you make your way aft you get snagged on dangling looms, broken control rods,broken frames, but you can't see that it pitched black.Then suddenly your emergency air bottle runs out!

Does anyone remember the Bristows Sikorsky that ditched about 28 years ago on the way to the Isles of Scilly from Cornwall.IIRC there were about 28 people on board the only people who got out were1. The Aircrew and 2. Two people who were sat immediately by the main cabin door.

That's why anybody who fly's over the ocean in a helicopter undergoes escape traing, it's a requirement for oil rig workers.
Come then end of the day you are in god's hands but the training you get will hopefully be remebered when you assume the crash position, find yourself inverted, in the back of the chopper, underwater hand have identified your primary escape route.
Fuel gauges - frazerjp
Many modern Fords hold their the tank level too Andrew.
--
Its not what you drive, its how you drive it! :-)
Fuel gauges - oldgit
Never look at my fuel gauge nowadays not since buying my new MKV Golf with multi-functional computer. Just look at the 'miles remaining' (based on the petrol left in the tank and average mpg) which, I suppose, is still related to information obtained from the crude float mechanism?
Fuel gauges - David Horn
I thought when ditching a helicopter you lean it to the starboard side so the rotor blades shatter away from the aircraft, and don't hit the pilot as he tries to escape?
Fuel gauges - bikemade3
Instructed technique, although only practised in anger is to cut both engines and not use the rotor brake to slow the MRH down. Application of the rotorbrake causes a torque reaction which when you consider that the COG is high invariably tips it over.

Would i lean it to detatch the rotors probably not, the airframe reaction from 4/5 Blades each weighing roughly 80-120 Kg travelling with a tipcap speed of just under the speed of sound impacting the water is going to be pretty massive.IMHO it'll just compound the situation.
Fuel gauges - Colin M
bikemade3, I'll bow to your greater experience with aviation fuels. I've only ever seen 100LL and Jet A1 in my 17 years flying with Lycomings, Darts, GE90's and RB211's and assumed icing additives were added as part of the basic spec of the fuel rather than being an "option".

Fuel gauges - bikemade3
Colin M
I thank you. My experience with Aviation fuels spans 18+ years as a Avionics/Electrical specialist on Rotary Wing aircraft and i have burned many a midnight candle tracking down fuel tank unit/wiring problems. I now find myself responsible for the Fuel Quantity indication ( And many other systems) on a aircraft type i have never actually worked on. How does that work i don't know!
Fuel gauges - Altea Ego
"I now find myself responsible for the Fuel Quantity indication ( And many other systems) on a aircraft type i have never actually worked on. How does that work i don't know!"

Its very easy. If you can read the index in the manual you are trained, and if you can take the inspection panels or covers off - you are an expert.
Fuel gauges - bikemade3
Not hands on so to speak, more like at the end of a phone/fax/computer attempting to answer questions about systems that the hands on experts can't fix.
Bit like your average manufactures headquarters technical support, except the vehicles jost a dammed sight more i.e £5 Mill a piece.
Fuel gauges - Tomo
Toyotas generally for years past have held the fuel gauge reading when switched off; but how?