It's possible you've left a charge air (boost) hose loose ? The sound you describe at the RPM makes me think the turbo is trying to force air into the engine, but it's escaping from either a loose connection or split hose.
Double check all the hoses from the turbo to the intercooler and from the intercooler to the air intake / inlet manifold for splits, damage and tightness. If there's nothing obvious, get an assistant to rev the engine whilst listening under the open bonnet for the 'whooshing' sound of the escaping pressurised air.
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