Why won't KIA continue to repair my Carens diesel's repeated engine management fault?

I have a KIA Carens diesel that has shown the same engine management fault on five occasions. So far this has been rectified four times at no cost under warranty, but now both the dealer and Kia are claiming that I must pay for any further rectification - Kia customer services says that technical department do not consider it is a warrantable occurrence.

The claim is that the fault is caused by "driving style" of too many short journeys creating a build up of soot etc. Apart from the fact that this should be irrelevant, the car has completed over 17,000 miles in just over a year - hardly evidence of short journeys. The KIA owners club forum is full of references to the symptoms from which our vehicle is suffering. Kia recognises the problem (but won't admit it), and has issued a technical bulletin suggesting an upgrade for the ECU (which has not worked in my case) and is said to still be working on correcting the fault. Most significant is KIA’s decision to replace the 2-litre diesel engine for 2011.

Asked on 22 October 2010 by CW, via email

Answered by Honest John
Try a decent diesel fuel and using some revs from time to time and your problem will probably go away. The reason why KIA and Hyundai are replacing the diesel engine in the Carens for 2011 is that they have developed an entirely new R-type 2.0 chain cam diesel engine. If no one has complained to me about this then I don't really care how much they may mutter among themselves on their own forum. I do not search every forum for every model. I only react to complaints to me. If you choose to sue, then you would have to sue the supplying dealer and since the value of the vehicle is greater than the £5,000 small claims track limit, you could be in for £15,000 - £20,000 in legal and court costs. Just not worth it.
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