Ask Honest John  
Ask a Question

What's your question? Search here

Rough idle on a Peugeot 406 HDI
My 406 hdi has a rough idle. When I rev it up it seems fine - a little misfiring, but soon it hits the turbo and it's OK. It feels almost like it's running on 3 cylinders on tick over.

A friend has done several tests, a flow test on injectors seemed fine, changed the fuel pressure sensor on rail and it's still no different. Has anyone suffered with these faults?

Asked on 1 January 2012 by scanny1

Answered by Honest John
Might be this: Mysterious 'Engine System Faults' on diesel leading them to lose power and revert to limp home mode may be caused by an intercooler pipe weld fault leading to a crack in the pipe. On 1.6TDCI the thin steel turbo to intercooler pipe can split. It cracks in two places in opposite directions emanating from the "start" and "stop" of the upper bracket weld. Fractures are of a fatigue nature resulting from vibration, the bracket being rigidly attached to the engine. By May 2010, turbo failures were becoming increasingly common on high mileage 1.6TDCIs.

Problem of 1.6 and 2.0 16v diesels slipping into limp home mode put down to throttle butterflies sticking or their spindles wearing prematurely causing them to stick. The throttle position sensor identifies this and sends a message to the ECU to limit the engine to limp home mode.
Similar questions
I've a Golf MK3 1994. When car is warmed up the engine struggles when the revs drop down. There's a popping sound from the carb? On open roads the car...
My Mondeo used to idle at just under 1,000rpm on the rev counter. Now, when I start it up, it goes up to 2,500 for a few seconds, then comes down to just...
The idling revs on our newly acquired Qashqai are quite high and this is disconcerting when trying to creep out of our concealed entrance - is this normal...
Related links
Looking for a garage you can trust? Honest John's Good Garage Guide has thousands of reader recommended garages, plus how-to guides and tips on servicing.
Related models
Powerful, frugal diesels. The estates are practical and some have seven seats. All models ride and handle extremely well. 2.0HDI can last 300,000 miles.

Honest John's Car Buying Advice

Get the low-down on how to buy and sell cars the hassle-free way

Sign up for Honest John's Email Newsletter

Road Tests • Buying Tips • Deals

Related News & Road Tests

  • Road Test: Peugeot 1007
    The 1007 is a brave and risky gamble for Peugeot. It's an original, intended to set a trend rather than follow one. The first small car in Europe...
  • Ask HJ: Peugeot 406 electrical gremlins
    The fault seems to be triggered by the extreme cold weather but has lasted longer this year. The car randomly locks/unlocks when the ignition is on. ...
  • Road Test: Toyota GT86 Road Test
    Toyota's perfectly balanced sub £25k 200PS 2+2 coupe impresses both on the road and on the track.
  • Road Test: Audi S7 Sportback
    The high performance version of the sleek and stylish A7 gets a twin-turbocharged V8 engine with 420PS which gives it effortless acceleration.